Tundish Explained

The word tundish originates from a shallow wooden dish with an outlet channel, fitting into the bunghole of a tun or cask and forming a kind of funnel for filling it. These were originally used in brewing.

In general, any tundish will accept flow and store a small amount of material, while dispensing material elsewhere, similar to a funnel. In contrast to a funnel, the purpose is generally to regulate flow, and achieve a more steady output with intermittent inputs, and the tundish typically will take on a different shape.

Plumbing

The term tundish is still used today in plumbing, where a funnel or hopper is filled by an outlet pipe above it. This is often provided for intermittent overflows, or where an air gap is required, to avoid possible back-contamination.[1]

Metal casting

In metal casting, a tundish is a broad, open container with one or more holes in the bottom. It is used to feed molten metal into an ingot mould to avoid splashing and give a smoother flow. The tundish allows a reservoir of metal to feed the casting machine while ladles are switched, thus acting as a buffer of hot metal, as well as smoothing out flow, regulating metal feed to the moulds and cleaning the metal. Metallic remains left inside a tundish are known as tundish skulls[2] and need to be removed, typically by mechanical means (scraping, cutting). A casting tundish is lined with refractory bricks specific to the liquid metal which is being cast. A tundish preheater may improve performance by heating the refractory before pouring metal, and may allow removal of molten oxide and skull material while preheating.[3]

Notes and References

  1. Book: Treloar, R.D. . Plumbing . Blackwell . 3rd . 2006 . 978-1-4051-3962-5 . Treloar, Plumbing . 106, 150.
  2. Web site: Skull . 2007-08-13 . dead . https://web.archive.org/web/20070930190011/http://www.websters-online-dictionary.org/Sk/Skull.html . 2007-09-30 .
  3. Method of preheating a tundish. US. 3782596. 1974-01-01. United States Steel Corp.. Griffiths. David K..