The de Havilland Canada DHC-7, popularly known as the Dash 7, is a turboprop-powered regional airliner with short take-off and landing (STOL) performance. Variants were built with 50–54 seats. It first flew in 1975 and remained in production until 1988 when the parent company, de Havilland Canada, was purchased by Boeing in 1986 and later sold to Bombardier. In 2006 Bombardier sold the type certificate for the aircraft design to Victoria-based manufacturer Viking Air.
In the 1960s, de Havilland Canada was already well known worldwide for their series of high-performance STOL aircraft, notably the very popular DHC-2 Beaver and DHC-6 Twin Otter. However, these aircraft were generally fairly small and served outlying routes, as opposed to the busier regional airliner routes which were already well served by larger, higher-performance turboprop aircraft such as the Fokker F27, Fairchild F-27, Convair 580, Convair 600, and Hawker Siddeley 748.
The de Havilland Canada company personnel felt they could compete with these designs in a roundabout way. With their excellent STOL performance, their designs could fly into smaller airports located in city centres and smaller, outlying, more austere airports having runways that the other aircraft could not easily use (unpaved, unimproved). The original specification called for an aircraft that could carry 40 passengers and operating from runways only 2000feet,[1] and designed for, with a full load of passengers, the ability to fly 700 nautical miles (1296km), or a range of 805 statute miles.
With new noise restrictions coming into effect throughout the 1970s, an aircraft tailored for this role would also have to be very quiet. Propeller noise is a factor of blade length and chord and the speed at which it rotates. To meet these new regulations, the new design used much larger (oversized) propellers geared to rotate at a lower speed than is normally designed. Much of the problem sound from a typical propeller is generated at the tips of the blades which are rotating at or just beneath the speed of sound. By using oversize propeller blades, there is no need to have the blade tip reaching near the speed of sound, and the rotating speed can therefore be reduced without sacrificing thrust. In reducing the speed, this noise is reduced substantially. The Dash 7 often landed at only 900 rpm, and took off at only 1,210 rpm.
In other respects, the new DHC-7 was essentially a larger, four-engine version of the Twin Otter: the general layout remained similar, with a high aspect ratio, high-mounted wing, and similar details of the cockpit and nose profile. Changes included the addition of cabin pressurization (requiring a switch to a fuselage with a circular cross-section), landing gear that folded forward into the inner engine nacelles, and a large T-tail intended to keep the elevator clear of the propwash during take-off (the Twin Otter's empennage was a cruciform arrangement).
The Twin Otter incorporated "flaperons" that drooped the ailerons as part of the flaps, but these were not included in the Dash 7 due to weight and complexity. Instead, the ailerons were reduced in size to allow more flap area, and were augmented with two sets of roll spoilers, or "spoilerons". The inboard roll spoilers operate at all speeds. while the outboard roll spoilers only operate at speeds less than 130 KIAS to allow for more roll control at slower speeds. Upon touchdown, both the inboard and outboard roll spoilers extend in unison to aid in destroying lift created by the wing. Each wing also includes two ground spoilers which only extend on touchdown. Most of the trailing edge is spanned by a complex, double Fowler flap arrangement for high lift at low speed. During a typical STOL landing, flaps are selected to the 45° position, generating more lift and drag, thus allowing for steeper descents and lower approach speeds. Depending on weight, the VREF speed with flaps at 45° is between 70 and 85 knots. On touchdown, through "squat switches" in the main gear, the flaps automatically retract to the 25° position, thus reducing lift once on the runway and producing better braking performance. The flaps also retract to 25° when engine power is increased during a go-around procedure. The four-engine layout aids lift at low speeds due to the wide span of the propellers blowing air over the wing ("propwash"). When reverse thrust is selected on landing, the props reverse pitch, push air forward, and slow the aircraft very effectively along with the antiskid main wheel brakes. More importantly, if an engine fails, the asymmetric thrust is much less than on a twin-engine layout, thereby increasing safety and allowing for a lower minimum control speed with an engine inoperative.
Development started in 1972 and the prototype first flew on March 27, 1975. Testing went smoothly, and the first delivery took place to Rocky Mountain Airways on February 3, 1978. The Dash 7 enabled Rocky Mountain Airways to operate scheduled passenger air service from Denver into the Avon STOLport in Colorado which was controlled by the airline. The Avon STOLport was located in a mountain valley in close proximity to the Vail, CO ski resort. Another close-in ski resort airfield served by Rocky Mountain Airways with Dash 7 flights from Denver was Steamboat Springs Airport in Colorado. With a relatively short runway length of 4,452 feet and an airfield elevation of 6,882 feet, the Dash 7 was well suited for operations from this airport located in the Rocky Mountains. Flying as Continental Express via a code sharing agreement with Continental Airlines, Rocky Mountain Airways also operated the Dash 7 into the Telluride Airport located in the San Juan Mountains of southwest Colorado with this mountain airport having an airfield elevation of 9,078 feet thus making it one of the highest airports in the U.S.[2]
Kapalua Airport on the island of Maui, Hawaii was built by Hawaiian Airlines with a 3000-foot runway, specifically for Dash 7 operations. Scheduled passenger flights with new Dash 7 turboprops began on March 1, 1987. In 1993, this private airport was acquired by the state of Hawaii.
One hundred Dash 7 turboprops were delivered by 1984, when the production line was put on hold in favour of the Dash 8. Another 13 were delivered between 1984 and 1988, when the production lines were removed when Boeing bought the company. The last Dash 7 was bought by Tyrolean Airways.[3]
The original Series 100 represents the vast majority of the aircraft delivered, and came in two models; the DHC-7-102 passenger version and -103 combi with an enlarged cargo door. These were followed by the Series 110 which met British CAA requirements, including the -110 and -111, and finally the Series 150 which included additional fuel capacity and an improved interior in the -150 and -151. Plans were made for a Series 200 with the new PT6A-50/7 engines which improved hot-and-high power, but these plans were shelved when Boeing ended production of the design.
The mixture of features on the Dash 7 met with limited commercial success. Most commuter airline turboprop operators used the aircraft as feeder liners into large airports, where the STOL performance was not considered important. In comparison to other feeder liners, the Dash 7's four engines required twice the maintenance of a twin-engine model, thereby driving up operational costs. Finally, those airports that did require a high-performance STOL operation were generally small and well served by the Twin Otters; had an airport needed a larger plane to serve its customer base, they would have built a longer runway. One exception to this was operations at London City Airport (LCY), which upon opening in 1987, was capable of handling few other aircraft types besides the Dash 7 due to its relatively short runway and steep approach. The runway at LCY was subsequently lengthened, and the approach angle reduced somewhat and since accepts airliners such as the Airbus A220, Airbus A318, British Aerospace BAe 146 and Embraer 190 types. Noise criteria remain strict in comparison with other international airports.
The Dash 7 also gained a number of military orders. The first of these was for two aircraft for the Canadian Armed Forces, which needed them to transport high-ranking passengers and freight around Europe. These aircraft received the CF designation CC-132 and were delivered to 412 Transport Squadron at Canadian Forces Base Lahr, in West Germany.[4]
The United States Army operates several Dash 7 aircraft as surveillance platforms with the designation EO-5C (RC-7B before 2004)[5] under the Airborne Reconnaissance Low program.
Transport Canada operates a single DHC-7-150IR aircraft to conduct maritime surveillance, pollution monitoring, and ice patrols as part of the Transport Canada National Aerial Surveillance Program. The aircraft's home base is Ottawa, Ontario. During the summer, this aircraft conducts patrols throughout the Canadian Arctic, Alaska, and Greenland. During the fall and winter, this aircraft conducts patrols of the Great Lakes and east or west coasts of Canada as required.
The design of a much more "conventional" twin-engine design commenced at de Havilland in 1978, resulting in the extremely popular Dash 8. The DHC-7 production line eventually delivered 113, of which six have been lost and one scrapped. Many of the rest remain in service.[6]
The American band Wilco released a song called "Dash 7" on their 1995 album A.M.
The de Havilland Canada DHC-7 has been involved in six accidents (and 10 incidents overall) with a total of 68 fatalities.[6]
As of July 2018, a total of 17 Dash 7 aircraft (all variants) remain in commercial service. Other aircraft remain in other services.[17] [18]
The British Antarctic Survey operates a single Dash 7 in support of its research programme in Antarctica. The aircraft undertakes regular shuttle flights between either Stanley on the Falkland Islands, or Punta Arenas, Chile, and the Rothera Research Station on Adelaide Island. It also operates to and from the ice runway at the Sky Blu Logistics Facility on the Antarctic mainland.[22]