Wärtsilä Vasa Explained

Wärtsilä Vasa is an engine series built by Finnish diesel engine manufacturer Wärtsilä. It was released in 1977 and remained in production until 2010. These medium speed diesels were produced in and named after Vasa, Finland. The lead designer of the first engine was Wilmer Wahlstedt.https://www.wartsila.com/about/history/story-the-birth-of-the-first-wartsila-diesel-engine The series comprises three models, the Vasa 22, 32, and 46, with the number denoting the bore size of the engine.

Wärtsilä discontinued production of the series in 2010 to focus on newer technology. The Vasa series acted as a precursor to the newer 32 D and E series which have a higher power output.

Models

Technical data

The engines were designed for both shipboard and power plant applications. The engine could be ordered with a 220, 320, and 460 mm bore in both V and inline configurations. The inline style was available with up to 9 cylinders and V could support up to 18. The VASA32LN engine was redesigned with a longer stroke to increase horsepower.

Vasa engines are turbocharged, non-reversible, and utilize a direct fuel injection system. They were designed to continuously run on heavy fuel oil (HFO), provided that the fuel is pre-heated and at the correct viscosity at the time of injection.

Model 375 kW/cyl bhp 410 kW/cyl bhp
4R32LN 1500 2040 1640 2230
6R32LN 2250 3060 2460 3340
8R32LN 3000 4080 3280 4460
9R32LN 3375 4590 3690 5020
12V32LN 4500 6120 4920 6690
16V32LN 6000 8160 6560 8920
18V32LN 6750 9170 7380 10030
This is the power rating table generated for the Vasa 32LN engine. Engine power ratings are determined by how the engine is being used. The Vasa engines offer 375 kW/cyl and 410 kW/cyl. As the number of cylinders increase, the power increases. The size of the engine depends on the application it is being used for.[1]

Lubrication

Vasa engines utilize a circulating oil system for lubrication, complete with a main, pre-lubricating pump, and an oil cooler. Smaller Vasa engines use gear type pumps for lubrication where the larger engines use wheel type pumps.

Starting mechanism

Air is utilized to start the engines. Each cylinder head is equipped with a start air valve that delivers high-pressure air to the cylinder upon startup. This provides the engine the initial rotation force needed to achieve combustion.

Fresh water cooling

Treated fresh water is used for cooling of the cylinder, charge air, turbocharger, and oil. Freshwater cooling is divided into two systems the HT (High Temperature) cooling the cylinders and turbocharger and the LT (Low Temperature) cooling the oil and charge air. The freshwater temperature is closely regulated with a thermostatic valve to achieve optimum efficiency. At low engine loads, the charge can be too cold, which can cause incomplete combustion. To counteract this heat rejected to the lubrication oil can be used to heat the freshwater, which in turn heats the charge air enough to ensure complete combustion.

Control systems

Vasa engines can start remotely away from the engine or manually by manipulating the valves on the start air system. Upon startup engine speed is controlled by a governor, which mechanically adjusts fuel delivery to match the load demanded of the engine.[2]

Conditions are also in place to protect the engine. During operation, an engine will automatically cease injection if all preset conditions are not met.[3]

Applications

These engines are primarily used for power generation and diesel-electric propulsion plants. Since they are non-reversible, they are not widely used as propulsion engines. The engines were used to provide electrical power for both propulsion and auxiliary services. Due to their ability to run on heavy fuel oil (HFO) or MDO (Marine Diesel Oil), many ships were equipped with the Vasa series engines.

In the power generation industry, these engines are used as auxiliary generators or as backup power generators.[4]

See also

Notes and References

  1. Description of Engine, Technical Data. (2010). In Wärtsilä Engines: 32 product guide (2nd ed., Vol. 1, pp. 40 - 46). Vaasa: Wärtsilä.
  2. Wärtsilä Vasa 32: Project guide for marine applications (2nd ed., Vol. 1997). (1989). Vaasa: . Diesel.
  3. Kapulainen, M., Ronkainen, H., Hokkanen, A., Stuns, I., Varjus, S., Nyyssönen, S., . . . Halme, J. (2014). Fibre Optic Sensors for Long-Term Monitoring of Oil Film Pressure in Diesel Engine Main Bearing. Tribology Letters, 56(1), 47-54.
  4. McNeely, M. (2003). Reliable Island Power from Wärtsilä. Diesel and Gas Turbine Worldwide, 35(8), 10-12.