Standard wire gauge explained

British Standard Wire Gauge (often abbreviated to Standard Wire Gauge or SWG) is a unit for denoting wire size given by BS 3737:1964 (now withdrawn). It is also known as the Imperial Wire Gauge or British Standard Gauge. Use of SWG sizes has fallen greatly in popularity, but they are still used as a measure of thickness in guitar strings and some electrical wire. Cross sectional area in square millimetres is now the more usual size measurement for wires used in electrical installation cables. The current British Standard for metallic materials such as wire and sheet is BS 6722:1986, which is a solely metric standard.

History

SWG was fixed by Order of Council August 23, 1883. It was constructed by improving the Birmingham Wire Gauge. It was made a legal standard on 1 March, 1884, by the British Board of Trade. SWG is not to be confused with American wire gauge, which has a similar but not interchangeable numbering scheme.

Standard

A table of the gauge numbers and wire diameters is shown below.[1] [2] The basis of the system is the thou (or mil in US English), or . Sizes are specified as wire diameters, stated in thou and tenths of a thou (mils and tenths). The wire diameter diminishes with increasing size number. No. 7/0, the largest size, is (500 thou or) dia., No. 1 is, and the smallest, No. 50, is (or).

The system as a whole approximates an exponential curve, plotting diameter against gauge-number (each size is a approximately a constant multiple of the previous size). The weight per unit length diminishes by an average of approximately 20% at each step. Because the weight per unit length is related to the cross sectional area, and therefore to the square of the diameter, the diameter diminishes by approximately 10.6%:

DiameterRatio=1-\sqrt{1-0.2}10.6\%

However, the system is piecewise linear, only approximating the exponential curve loosely. Thus, it runs in constant steps of through the range No. 49 - No. 39 and of through No. 39 - No. 30.

British Standard Wire Gauge (SWG) diameters
SWG(in)(mm)Step
7/00.50012.7000.036"/gauge
6/00.46411.7860.032"/gauge
5/00.43210.973
4/00.40010.1600.028"/gauge
3/00.3729.4490.024"/gauge
2/00.3488.839
00.3248.230
10.3007.620
20.2767.010
30.2526.4010.020"/gauge
40.2325.893
50.2125.385
60.1924.8770.016"/gauge
70.1764.470
80.1604.064
90.1443.658
100.1283.2510.012"/gauge
110.1162.946
120.1042.642
130.0922.337
140.0802.0320.008"/gauge
150.0721.829
160.0641.626
170.0561.422
180.0481.219
190.0401.0160.004"/gauge
200.0360.914
210.0320.813
220.0280.711
230.0240.6100.002"/gauge
240.0220.559
250.0200.5080
260.0180.45720.0016"/gauge
270.01640.4166
280.01480.37590.0012"/gauge
290.01360.3454
300.01240.31500.0008"/gauge
310.01160.2946
320.01080.2743
330.01000.2540
340.00920.2337
350.00840.2134
360.00760.1930
370.00680.1727
380.00600.1524
390.00520.13210.0004"/gauge
400.00480.1219
410.00440.1118
420.0040.1016
430.00360.0914
440.00320.0813
450.00280.0711
460.00240.0610
470.00200.0508
480.00160.0406
490.00120.03050.0002"/gauge
500.00100.0254

See also

Notes and References

  1. [LewcoS]
  2. Web site: Rowlett . Russ . University of North Carolina at Chapel Hill . University of North Carolina at Chapel Hill . American and British Wire Gauges . How Many? A Dictionary of Units of Measurement . University of North Carolina at Chapel Hill . 2011-04-06 . https://web.archive.org/web/20180802083925/https://www.unc.edu/~rowlett/units/scales/wiregauge.html . 2018-08-02 . 2001-03-02.