South African Class MA 2-6-6-0 explained

NGR Mallet 2-6-6-0 1909
South African Class MA 2-6-6-0
Powertype:Steam
Designer:American Locomotive Company
Builder:American Locomotive Company
Serialnumber:46044
Buildmodel:NGR Mallet
Builddate:1909
Totalproduction:1
Whytetype:2-6-6-0 (Denver)
Uicclass:(1'C)Cnv4
Driver:3rd & 6th coupled axles
Leadingdiameter:NaN0NaN0
Coupleddiameter:NaN0NaN0
Tenderdiameter:300NaN0
Wheelbase:60feet
Engine Total:33feet
Coupled:8feet per unit
Tender Total:17feet
Tenderbogie:5feet
Over Couplers:68feet
Height:12feet
Frametype:Bar
Axleload:13lt
Leadingbogie/Pony:6lt
Coupled 1:12lt
Coupled 2:13lt
Coupled 3:13lt
Coupled 4:13lt
Coupled 5:12lt
Coupled 6:13lt
Tenderbogieload:Bogie 1: 20lt
Bogie 2: 22lt
Weightondrivers:79lt
Locoweight:86lt
Tenderweight:42lt
Locotenderweight:129lt
Tendertype:2-axle bogies
Fueltype:Coal
Fuelcap:8lt
Watercap:4000impgal
Fireboxtype:Round-top & combustion chamber
Firearea:40square feet
Pitch:7feet
Diameterinside:5feet
Lengthinside:17feet
Smalltubediameter:230: NaN0NaN0
Boilerpressure:2000NaN0
Safetyvalvetype:Ramsbottom
Totalsurface:2574square feet
Tubearea:2422square feet
Fireboxarea:125square feet
Cylindercount:Four
Hpcylindersize:NaN0NaN0 bore
260NaN0 stroke
Lpcylindersize:280NaN0 bore
260NaN0 stroke
Valvegear:Walschaerts
Valvetype:HP: Piston
LP: Richardson balanced slide
Valvetravel:HP: 50NaN0
LP: NaN0NaN0
Valvelap:HP: 10NaN0
LP: NaN0NaN0
Valvelead:HP & LP: NaN0NaN0
Coupling:Johnston link-and-pin
Tractiveeffort:44810lbf @ 50%
Operator:Natal Government Railways
South African Railways
Operatorclass:NGR Mallet
SAR Class MA
Numinclass:1
Fleetnumbers:NGR 336, SAR 1601
Deliverydate:1909
Firstrundate:1909
Withdrawndate:1927

The South African Railways Class MA 2-6-6-0 of 1909 was a steam locomotive from the pre-Union era in the Natal Colony.

In 1909, the Natal Government Railways placed a single Mallet articulated compound steam locomotive in service. In 1912, when it was assimilated into the South African Railways, it was renumbered and designated Class MA.[1] [2]

Manufacturer

As a result of a visit to the United States of America by Natal Government Railways (NGR) Locomotive Superintendent D.A. Hendrie in 1909 to study Mallet type locomotives and also American locomotive design in general, the American Locomotive Company (ALCO) supplied the NGR with two experimental locomotives which represented a radical departure from previous NGR locomotive designs. One was the NGR Class B America D, later to be designated the Class 3A on the South African Railways (SAR), while the other was the first Mallet type articulated compound steam locomotive in South Africa.[3]

Mallet advantages

The main advantages of the Mallet locomotive type were articulation and compound expansion.

ArticulationThe object with an articulated locomotive is to distribute traction power over a larger number of driving wheels with a flexible wheelbase. On the Mallet type, the boiler was fixed to the frame of the rear engine unit, as on a regular steam locomotive. The front engine unit carried the boiler barrel by means of a large supporting bracket, attached to the underside of the barrel and carried on a slide, fixed to the front engine unit's frame. On curves, the front engine unit could move several inches laterally under the boiler barrel. Side control springs acted as a centering device for the engine unit.[1]
Compound expansionIn a compound expansion (compound) locomotive, steam is expanded in phases. After being expanded in a high-pressure cylinder and having then lost pressure and given up part of its heat, it is exhausted into a larger-volume low-pressure cylinder for secondary expansion, after which it is exhausted through the smokebox.

By comparison, in the more usual arrangement of simple expansion (simplex), steam is expanded just once in any one cylinder before being exhausted through the smokebox.

In the compound Mallet locomotive, the rear set of coupled wheels are driven by the smaller high-pressure cylinders, from which spent steam is then fed to the larger low-pressure cylinders which drive the front set of coupled wheels.[1]

Characteristics

The NGR 2-6-6-0 Mallet locomotive had Walschaerts valve gear, a bar frame and used saturated steam. It was the first articulated compound steam locomotive to enter service in South Africa and its design and large proportions represented a big advance in motive power on Cape gauge. At the time, it was the most powerful locomotive in the country.[1]

Copper steam pipes, NaN0NaN0 in internal diameter, were arranged from each side of the steam dome and passed vertically down the outside of the boiler to the steam chests of the high-pressure cylinders. The exhaust from the high-pressure cylinders passed to a receiver pipe, NaN0NaN0 in internal diameter, arranged along the centre line of the locomotive and with a ball-joint at the connection with the high-pressure cylinder casting. The front end of the pipe was fitted with an expansion joint near the connection which led to the steam chests of the low-pressure cylinders. The exhaust from the low-pressure cylinders was carried by a pipe, also NaN0NaN0 in internal diameter, with flexible connections leading into the smokebox.[1]

The high-pressure cylinders were fitted with 100NaN0 diameter piston valves and had a bore of NaN0NaN0, while the low-pressure cylinders were fitted with Richardson balanced slide valves and had a bore of 280NaN0. Both sets of cylinders had a stroke of 260NaN0.[1]

An intercepting valve was arranged in the high-pressure cylinder casting, through which the engine could be worked in simplex mode when required. Upon starting, the valve would feed boiler steam directly to the low-pressure cylinders for a few revolutions of the coupled wheels, just sufficient to give the engine additional power at starting, after which it automatically cut off and the working would become compound. By means of a steam cock in the cab, the driver could also admit boiler steam to the low-pressure cylinders for additional power while ascending steep inclines.[1]

The tender rode on diamond-frame four-wheeled bogies and was equipped with a glass water gauge on the side of the tender tank, the first time such a device had been used in South Africa.[1]

Performance

While the results obtained in service were encouraging, it could possibly have been improved if the locomotive had been superheated. Even so, the locomotive's performance was good enough to warrant subsequent orders by the NGR for a further five slightly larger and more powerful compound Mallets.

The Mallet type gradually fell into disfavour, however, as a result of their high cost of repairs, low mileage between heavy repairs, high initial cost and the difficulties of obtaining a reasonably high sustained speed from them, in comparison to the excellent performance of the non-articulated tender engines which were being introduced by D.A. Hendrie of the NGR and H.M. Beatty of the Cape Government Railways (CGR) at the time. The Mallets seemed to "choke" after a certain speed had been reached, a problem attributed to their long steam pipes and tortuous steam passages. In some cases, where Mallets worked on the same sections and to the same time schedules as non-articulated locomotives, they showed a higher rate of wear and tear and a higher rate of breakdown than the non-articulated types. Furthermore, when the four-cylinder simplex Garratt articulated type was introduced after the First World War, it soon showed that it had definite advantages over the Mallet under South African conditions.[1]

Service

The locomotive was placed in service as a banking engine, working heavy coal trains between Estcourt and Highlands on the Natal mainline. This section was about 280NaN0 long with a gradient of nearly 1 in 30 (3⅓%) uncompensated throughout, which made it, in effect, equivalent to a gradient of about 1 in 25 (4%).[1]

When the Union of South Africa was established on 31 May 1910, the three Colonial government railways (CGR, NGR and Central South African Railways) were united under a single administration to control and administer the railways, ports and harbours of the Union. Although the South African Railways and Harbours came into existence in 1910, the actual classification and renumbering of all the rolling stock of the three constituent railways were only implemented with effect from 1 January 1912.[2] [4]

In 1912, the NGR 2-6-6-0 Mallet was renumbered 1601 and classified as the sole Class MA locomotive on the SAR. It was withdrawn from service in 1927.[2]

Notes and References

  1. Espitalier, T.J.; Day, W.A.J. (1944). The Locomotive in South Africa - A Brief History of Railway Development. Chapter III - Natal Government Railways (Continued). South African Railways and Harbours Magazine, August 1944. pp. 592-593.
  2. Classification of S.A.R. Engines with Renumbering Lists, issued by the Chief Mechanical Engineer's Office, Pretoria, January 1912, pp. 9, 12, 15, 46 (Reprinted in April 1987 by SATS Museum, R.3125-6/9/11-1000)
  3. https://archive.org/stream/5088829_84#page/n305/mode/1up/ Powerful Freight and Passenger Locomotives for a Narrow Gauge Railway (1910). American Engineer and Railroad Journal, May 1910, pp. 192-193
  4. The South African Railways - Historical Survey. Editor George Hart, Publisher Bill Hart, Sponsored by Dorbyl Ltd., Published c. 1978, p. 25.