Rolls-Royce AE 3007 explained

The Rolls-Royce AE 3007 (US military: F137) is a turbofan engine produced by Rolls-Royce North America, sharing a common core with the Rolls-Royce T406 (AE 1107) and AE 2100. The engine was originally developed by the Allison Engine Company, hence the "AE" in the model number.

Development

In 1988, Allison Engine Company (then owned by General Motors) and Rolls-Royce plc began joint studies of a RB580 to power the proposed Short Brothers FJX regional jet, combining the T406 core with a Rolls-Royce low-pressure spool.By late 1989, amid growing importance of the Rolls-Royce Trent engine and uncertainty over the Short Brothers project, Rolls-Royce quit. Allison Engine Company pursued the engine alone, revising the design as a new wide-chord snubberless (or clapperless) titanium fan and low-pressure turbine.

On March 23, 1990, Allison's GMA 3007 was selected to power the Embraer EMB-145 regional jet. In September 1990, it was selected for the Cessna Citation X.The engine was first ground tested in mid-1991. On August 21, 1992, the engine had its first test flight on a Cessna Citation VII testbed aircraft.In 1995, Rolls-Royce bought Allison Engine Company and the engine had its first flight on the EMB-145.The Citation X AE3007C, producing, was certificated by the FAA in February 1995; while the EMB-145 AE3007A, producing, was certificated in mid-1996.[1]

In 1995, Teledyne Ryan selected the AE3007H for the Tier II+ unmanned surveillance aircraft (now the Northrop Grumman RQ-4 Global Hawk), which required long-endurance at up to .It was tested at these altitudes in February 1996 at the Arnold Engineering Development Center in Tennessee and the first was delivered in May 1996.[1]

More than 3,400 engines have been delivered.[2] In 2014, 2,976 civil engines were installed.[3] In 2017, the AE 3007 in the ERJ family had flown over 53 million hours and over 44 million cycles.[4] It was flown for more than 60 million hours.[5] The engine is manufactured at the Rolls-Royce North America engine plant in Indianapolis, Indiana.[6]

Design

The AE 3007 is a direct drive turbofan engine with a single stage fan, a 14-stage axial compressor with 6 stages of variable vanes including inlet guide vanes, an annular combustor, a two-stage high pressure turbine and a 3-stage low pressure turbine.The accessory gearbox is mounted at its bottom and two single channel FADEC units are mounted in the aircraft.It has fore and aft mounting provisions for underwing pylon or aft fuselage installation.[7] The AE 3007 has a thrust-specific fuel consumption (TSFC) of at static sea level takeoff and at a cruise speed of Mach 0.8 and altitude of .[8] The engine's A variant was designed to produce a cruise thrust of at Mach 0.8 and altitude.[9]

Variants

AE 3007C, C1, C2
AE 3007A, A1, A1/1, A1/3, A3, A1P, A1E, A2
AE 3007G
  • Proposed powerplant for the 48-50 seat Fairchild Dornier 528JET[10]
    AE 3007H (F137)
    AE 3007N
    GMA 3008
  • A proposed thrust variant with a diameter fan[11]
    AE3009
  • A proposed thrust version with a new high-pressure turbine ceramic-matrix composite tailcone[12]
    GMA 3010 / AE 3010
  • A thrust variant, which was to power the Yakovlev Yak-77 twin-engine business jet[13] as a derated variant of the GMA 3012 with a fan[14]
    GMA 3012 / AE 3012
  • A proposed thrust variant with a fan, two-stage intermediate compressor, an extra stage in the low pressure turbine, and an advanced high pressure turbine[11]
    GMA 3014 / GMA 3014 ADV
  • A proposed variant targeted toward the Regioplane consortium's 80-130-seat Regioliner RL 92/RL 122 (the successor to the MPC 75),[15] with a fan,[14] of thrust, a new eight-stage compressor, dual-bank combustor, and a four-stage low pressure turbine[16]

    Applications

    Specifications

    Variant! AE 3007C! AE 3007A
    CompressorSingle-stage fan and 14-stage axial HP
    Fan24 blades, diameter
    CombustorAnnular
    Turbine2-stage HP, 3-stage LP
    Takeoff thrust
    Fan shaft rpm7,344–7,518 7,716–8,248
    Gas generator rpm15,196–15,452 15,452–16,245
    Length
    Width
    Height
    Weight
    Thrust to weight
    TSFCSSL
    Interstage Turbine Temperature
    Overall Pressure ratio23:1
    Bypass ratio5:1[17]

    Notes and References

    1. News: Baby big fan . Guy Norris . Flight International . 10 April 1996.
    2. News: AE 3007 for Transport, Tanker, Patrol & Tactical . Rolls-Royce.
    3. Web site: Civil engine deliveries installed base . 2017 . Rolls-Royce.
    4. News: AE 3007 infographic . Rolls-Royce . 24 Oct 2017.
    5. News: AE 3007 for business aviation . Rolls-Royce.
    6. Web site: Rolls-Royce AE3007: Power for Embraer and Cessna . Rolls-Royce.
    7. Web site: Type Certificate Data Sheet No. IM.E.044 for AE 3007 Series Engines . 22 May 2015 . EASA.
    8. Book: Élodie Roux . [{{GBurl|_5vA_5XK33sC|p=50}} Turbofan and turbojet engines: Database handbook ]. 50 . 2007 . Elodie Roux . 9782952938013 . 879328119.
    9. . 0015-4806 . [{{GBurl|1P3-28GOf-MC|p=106}} Citation X is a 10 ]. June 1991 . Nigel . Moll . 106–108, 110, 114.
    10. 1423-3215 . . Regional manufacturers carve up the market . Bernard . Bombeau . Cover story . 33–38 . May 1997 . 52 . 609 . 203451782.
    11. 0002-2543 . . The leader of the pack . Robert W. . Moorman . July 1993 . 58+ . 30 . 7 . .
    12. 1423-3215 . . New power for regionals . Bill . Sweetman . Minneapolis, Minnesota, U.S.A. . Finance, markets & industry . October 1994 . 16–18 . 49 . 583 . 199793280 .
    13. News: . Better business: Business improved for corporate-aircraft makers in 1994 and the upswing is expected to continue . Howard . Gethin . Jennifer . Pite . London, England, U.K. . March 7, 1995.
    14. 1050-5245 . Aerospace Propulsion . Allison stakes much of civil and commercial future on T406: Core will carry division from 6,000 lbst. to 12,000 lbst. . 3 . 10 . 1+ . May 14, 1992 . Factiva.
    15. Science & Technology: Europe . JPRS Report . Regioplane consortium to develop 80-130-seat passenger liner . 27 March 1992 . February 1992 . 5–7 . Volker K. . Thomalla . Flug Revue . Foreign Broadcast Information Service.
    16. 0002-2543 . . The race is on . Robert W. . Moorman . November 1992 . 73+ . 29 . 11 . .
    17. Web site: AE 3007 Poster . Rolls-Royce . 2017.