RFA One explained

RFA One
Country of Origin
ManufacturerRocket Factory Augsburg AG
Launch Cost~€3 million[1]
Dimensions[2]
Height30 m
Diameter2 m
Stages3 (two stages + Redshift OTV)
Payload Capability
Mass
Scheduled launches
StatusIn development
First Launch2025 (planned)
First stage
Engines9 × Helix - Staged combustion cycle
Thrust900 kN
Specific Impulse325 s
PropellantRP-1/LOX
Second stage
Engines1 × Helix Vac
Specific Impulse350 s
PropellantRP-1/LOX
Third / orbital stage - "Redshift"
Engine1 × Fenix engine[3]
Thrust1.5 kN
PropellantNitromethane fuel, Nitrous oxide
RFA One is a small-lift multistage launch vehicle with an on-orbit transfer stage designed to transport small and micro-satellites of up to 1,300 kg into low-Earth polar and Sun-synchronous orbits. It has been in development by German private company Rocket Factory Augsburg since 2019.[4]

The vehicle is long with a diameter of . Both main stages use RP-1 fuel and liquid oxygen oxidizer, while the transfer stage uses storable propellants.

Initially aiming to launch in 2022—with subsequent delays moving the target to 2024—following an anomaly on a ground test stand in August 2024, the maiden launch is now slated for no earlier than 2025.[5]

Description

The first stage is powered by nine Helix engines, each producing of thrust.[6] [7] The second stage will use a vacuum-optimised version of the Helix engine. The Helix engine uses rocket grade kerosene, known as RP-1, fuel and liquid oxygen oxidizer.[6] During 2020 the company redesigned Helix from a gas-generator cycle to an oxygen-rich staged combustion cycle.[6] Some components used in early engine versions, such as the turbopump, were procured from the Ukrainian company Pivdenmash to shorten development time.[8] Later versions of these components have been developed internally.

The third (or "orbital") stage, named Redshift, will function as an orbital transfer vehicle (OTV). Powered by an RFA-developed Fenix engine, with propellants of Nitromethane fuel and Nitrous oxide oxidizer[9] the engine can be restarted multiple times on orbit. This allows the vehicle to achieve different orbits within a single flight and complete various missions for particular customers.[6]

Production and testing

The rocket is designed for serial production and is aiming to use a large number of COTS components to reduce production and launch costs. Major components of the engines of the first two stages are to be 3D printed.[10]

In August 2021 RFA performed a cryogenic pressure test on a prototype first stage, during which the prototype burst.[6] Three hot fire tests for performed with the Helix rocket engine with a total duration of 74 seconds in July 2022. The second stage was approved for flight operations in May 2023 through the integrated system test with 280 seconds of hot fire.[11]

In April 2024, RFA reported successful installation of five of nine Helix engines onto RFA One's first stage in preparation for transport to SaxaVord Spaceport for hot-fire stage testing.[12]

The first stage of the RFA One arrived in SaxaVord Spaceport in May and successfully performed its first hot fire test with five Helix engines that same month.[13] [14]

In July 2024, RFA successfully tested their third stage Redshift with the in-house manufactured Fenix engine for the full flight duration.[15]

On Monday, 19 August 2024, a static fire test of the first stage with all nine engines, the stage that was slated to fly on the maiden flight of RFA One, experienced an anomaly that resulted in a fire, subsequent explosion, loss of the stage, and major damage to the launch mount.[16] [17] [18] Ground testing of a new RFA One launch vehicle is slated for 2025, which is also the revised estimate for a first orbital launch attempt.[19]

List of launch plans

Date / time (UTC)Rocket,
Configuration
Launch sitePayloadOrbitUserStatus
2025RFA OneSaxaVord AllBertEinStein Artica Curium Two

Erminaz PCIOD

Spacemind Spacedream

500 km SSOMultiple users
Maiden flight of RFA One.
(formerly, Q4 2024)[20] RFA OneSaxaVord Midas Spacemast Platform-9

Vibes Pioneer PW3-Sat3

Flamingo 3Cat-8

Move-Beyod

500 km SSOMultiple users
Second RFA One test flight.

Notes and References

  1. German Microlauncher start-up Rocket Factory announces unrivalled low price of EUR 3 million per rocket launch. 2021-11-16. Rocket Factory Augsburg AG. 2021-02-12. en.
  2. Web site: German startup Rocket Factory Augsburg successfully performs critical tests ahead of 2022 debut. NASASpaceFlight.com. 2021-11-16. Adrian Beil. 2021-08-30. en-US.
  3. Web site: Parsonson . Andrew . 2022-08-30 . European Rocket Propulsion Index - European Spaceflight . 2024-03-21 . en-US.
  4. Web site: LAUNCHER . 2022-05-17 . Rocket Factory Augsburg . en-US.
  5. News: Rainbow. Jason . RFA pushes maiden flight to 2025 after launchpad explosion . 23 August 2024 . . 23 August 2024.
  6. News: Beil. Adrian . 2021-08-30 . German startup Rocket Factory Augsburg successfully performs critical tests ahead of 2022 debut . 2021-11-16 . .
  7. Web site: 2022-05-05 . Rocket Factory Augsburg Chose Helix Rocket Engine in a Public Contest . 2022-05-17 . Orbital Today . en.
  8. Web site: Krempl . Stefan . 26 April 2022 . Kleinraketen: Bund beflügelt Rocket Factory Augsburg mit 11 Millionen Euro . 2022-05-17 . heise online . de.
  9. Web site: LinkedIn Update. 2024-05-29 . LinkedIn . en-US.
  10. Web site: Beil . Adrian . 2022-10-24 . Rocket Factory Augsburg talks reusability plans and 3D printing . 2024-10-25 . NASASpaceFlight.com . en-US.
  11. Web site: 2023-06-11 . RFA completed a crucial Full Duration Hot Fire Test of the RFA One Upper Stage Space Voyaging . 2024-03-21 . en-US.
  12. Web site: 2024-04-18 . Rocket Factory Augsburg on Twitter . 2024-04-18 . Twitter.
  13. RFA One´s first stage arrived on the launch pad . en . 2024-05-08 . www.youtube.com.
  14. Web site: 2024-05-19 . Rocket Factory Augsburg on X. 2024-07-14. X.
  15. Web site: 2024-07-19 . Fire tests of the upper Redshift rocket stage have been completed in Germany - Pravda EN . 2024-08-12 . news-pravda.com . en.
  16. https://spacenews.com/rfa-first-stage-destroyed-in-static-fire-test/ RFA first stage destroyed in static-fire test
  17. https://www.bbc.com/news/articles/cy54wqzz0kvo Rocket engine explodes during test at Shetland spaceport
  18. Web site: Aug 19, 2024 . Rocket factory Augsburg . x.com.
  19. News: Rainbow. Jason . RFA pushes maiden flight to 2025 after launchpad explosion . 23 August 2024 . . 23 August 2024.
  20. RFA flies eight customers on second flight . RFA . 23 November 2023 . 14 December 2023.