R-4D Explained

R-4D
Type:liquid
Thrust(Vac):110lbf
Specific Impulse Vacuum:312 s
Chamber Pressure:100.5psi
Thrust To Weight:13.74
Cycle:Pressure-fed
Length:12inches
Diameter:6inches
Dry Weight:8lb
Used In:Orion (spacecraft)
H-II Transfer Vehicle (1, 2, 4)
Space Shuttle
Apollo (spacecraft)
Cassini (spacecraft)
ESA Automated Transfer Vehicle

The R-4D is a small hypergolic rocket engine, originally designed by Marquardt Corporation for use as a reaction control system thruster on vehicles of the Apollo crewed Moon landing program. Aerojet Rocketdyne manufactures and markets modern versions of the R-4D.[1]

History

Developed as an attitude control thruster for the Apollo Command/Service Module and Lunar Module in the 1960s, each unit for the modules employed four quadruple clusters (pods). It was first flown on AS-201 in February 1966. Approximately 800 were produced during the Apollo program.[2]

Post-Apollo, modernized versions of the R-4D have been used in a variety of spacecraft, including the U.S. Navy's Leasat, Insat 1, Intelsat 6, Italsat, and BulgariaSat-1.[3] It has also been used on Japan's H-II Transfer Vehicle and the European Automated Transfer Vehicle, both of which delivered cargo to the International Space Station.[4] It is also used on the Orion spacecraft.[5]

Design

The R-4D is a fuel-film cooled engine. Some of the fuel is injected longitudinally down the combustion chamber, where it forms a cooling film.[6]

The thruster's design has changed several times since its introduction. The original R-4D's combustion chamber was formed from an alloy of molybdenum, coated in a layer of disilicide.[2] Later versions switched to a niobium alloy, for its greater ductility. Beginning with the R-4D-14, the design was changed again to use an iridium-lined rhenium combustion chamber, which provided greater resistance to high-temperature oxidization and promoted mixing of partially reacted gasses.[6]

The R-4D requires no igniter as it uses hypergolic fuel.

It is rated for up to one hour of continuous thrust, 40,000 seconds total, and 20,000 individual firings.[7]

Additional literature

Notes and References

  1. Web site: Bipropellant Rocket Engines . Aerojet Rocketdyne . 7 May 2014 . 12 May 2014 . https://web.archive.org/web/20140512214307/https://www.rocket.com/propulsion-systems/bipropellant-rockets . dead .
  2. Web site: Marquardt R-4D Apollo spacecraft attitude control engine. Apollo Artifacts. David Meerman Scott. November 2013. 5 February 2016.
  3. Web site: BulgariaSat-1. spaceflight101. 23 June 2017.
  4. Stechman . Carl . Harper . Steve . July 2010 . Performance Improvements in Small Earth Storable Rocket Engines . 46th AIAA/ASME/SAE/ASEE Joint Propulsion Conference . AIAA . 10.2514/6.2010-6884 . Derivates of this engine are still used today on satellites and spacecraft including the European autonomous transfer vehicle (ATV) and the Japanese H-2 transfer vehicle (HTV) propulsion systems and the future Orion service module..
  5. Web site: Artemis 1.
  6. Stechman . Carl . Harper . Steve . 2010 . Performance Improvements in Small Earth Storable Rocket Engines- An Era of Approaching the Theoretical . 46th AIAA/ASME/SAE/ASEE Joint Propulsion Conference . The American Institute of Aeronautics and Astronautics . 10.2514/6.2010-6884 . 978-1-60086-958-7 . 111626089.
  7. Web site: R-4D. https://web.archive.org/web/20020826021630/http://astronautix.com/engines/r4d.htm. dead. August 26, 2002. Astronautix. 5 February 2016.