Oldsmobile Diesel engine explained

Oldsmobile Diesel engine
Manufacturer:Oldsmobile
Production:1978–1985
Successor:Detroit Diesel V8 engine
Configuration:V6
V8
Stroke:3.385inches
Block:Cast iron
Head:Cast iron
Valvetrain:Overhead valve 2 valves x cyl.
Compression:22.5:1, 21.6:1
Fuelsystem:Indirect injection
Fueltype:Diesel
Oilsystem:Wet sump
Coolingsystem:Water-cooled
Power:NaN0NaN0
Torque:NaN0NaN0

The Oldsmobile Diesel engine is a series of V6 and V8 diesel engines produced by General Motors from 1978 to 1985. Their design was based on the Olds 350 gasoline engine architecture.A 3501NaN1 V8 was introduced in 1978, followed by a 2611NaN1 V8 only for the 1979 model year. In 1982, a 2631NaN1 V6 became available for both front front-wheel drive and rear-wheel drive vehicles.

Sales peaked in 1981 at approximately 310,000 units, which represented 60% of the total U.S. passenger vehicle diesel market. This success was short-lived as the V8 version suffered severe reliability issues. Although GM carried out several redesigns, by the time the engine was trouble-free, the damage to its reputation had been done, and it was discontinued after the 1985 model year. The later design V6 diesel did not have the problems of the V8.

The shortcomings of the engine, and the publicity around it, negatively affected American light diesel engine sales for years to come.

Problems

One Oldsmobile engineer who had worked on the V8 diesel told his bosses not to release the hastily developed engine. Needing to meet upcoming CAFE standards, GM forced him into early retirement and released the engine nonetheless.[1]

Simultaneous problems with GM's new THM200 automatic transmission made the overall problem worse. The California Air Resources Board (CARB) had been unable to certify the diesel V8 for sale in the state in 1979 and early 1980 as the test cars issued to CARB broke down before the tests could be completed. Of the nine cars supplied to CARB, all suffered engine problems and seven had transmission failures.[1]

Myriad lawsuits were filed as several grassroots groups formed to try to get General Motors to acknowledge the issues.[1] In 1980 the Federal Trade Commission filed a complaint which included the diesel engine issues and the transmission troubles, as well as camshaft issues with gasoline V8s.[1] General Motors kept marketing the diesel to the fullest, with 19 of the 23 Oldsmobile models in 1981 being available with the 5.7 diesel.[2]

The sales and reliability woes were compounded by a decline in gas prices as well as fuel quality issues, including large volumes of diesel fuel containing water or foreign particles.[3]

A class action lawsuit eventually forced General Motors to pay up to 80 percent of the costs of new engines. A large number of cars simply had their broken diesels replaced with conventional gasoline engines. Used car price guides have always indicated much lower prices for diesel-engined cars and they remain undesirable in the collector's market.

The Oldsmobile diesel's reputation for unreliability and anemic performance damaged the North American passenger diesel market for the next 30 years.[4] [5]

Design and flaws

While designing the original 350 cu in diesel, Oldsmobile left the head bolt design and pattern unchanged to enable them to use the same tooling as for the gasoline engines, unlike a proper gasoline to diesel conversion.[6] This led to catastrophic head bolt failures as diesel engines have compression ratios that are as much as three times higher than a gasoline engine.[6]

In addition to the head bolt issues, General Motors also decided not to install a water separator in order to cut costs.[6] Low quality diesel fuel was a common problem at the time and most diesels were thus equipped to keep the injector pumps from corroding. Many owners tried to solve this by adding anhydrous alcohol, a common trick to deal with water in fuel, but this instead dissolved fuel pump seals and other parts.

The stretchy fuel-pump timing chain was a minor problem in light of the other issues. Poor dealer service training only made all the problems worse.[6]

General Motors also carried out several redesigns of the V8's heads, bolts, and various other parts, but by the time the engine was trouble-free the reputation damage had already been done. The upgraded engines, as built by model year 1981, were identified as "350 DX" on the block.[7]

The later 4.3-liter V6 engine, which arrived for the 1982 model year, did not have the same problems as the V8. The V6 has a denser bolt pattern and Oldsmobile's engineers were given more time to develop and test it.[6]

Discontinuation

While customer complaints started dropping off after 1981, sales did too: diesels sold 43 percent less in 1982.[1] The downward sales slide continued, not helped by stricter emissions standards - for the 1984 model year the diesel V8 was no longer offered in California for that very reason.[8]

General Motors had built a whole new plant for the V6 diesel, but sales thereof never broke 30,000 annually. Production ran at less than ten percent of capacity and much of the tooling had never even been unpacked by the time it was discontinued.[9]

In December 1984, General Motors announced the Oldsmobile Diesel engines would be discontinued during the 1985 model year.[10] GM continued to offer Isuzu's 4FB1 1.8-liter four cylinder diesel in the Chevrolet Chevette/Pontiac 1000, but after only 588 of these were sold in 1986, the company went on to abandon the diesel passenger car segment entirely for many decades.[11]

Although the engines were unreliable because of the head and problems with the ancillaries, the Oldsmobile diesels' strong blocks continue to see use in gasoline-powered race engines.[3] [12]

V8 engines by RPO code

LF9

The LF9 is a 3501NaN1 diesel V8 produced from 1978 to 1985. Earlier versions and those used in pickups (1978-1981) produced at 3,600 rpm and torque at 1,900 rpm, while later versions produced and 2050NaN0 torque. Maximum engine speed was listed as 4,200–4,400 rpm.

Applications:

LF7

The short-lived LF7 is a 2601NaN1 V8 putting out 900NaN0 and 1600NaN0 torque.

Applications:

V6 engines by RPO code

In 1982, GM introduced a 4.3-liter V6 for longitudinal and transverse applications. All versions of the engine were rated at 850NaN0 at 3600 rpm and 1650NaN0 at 1600 rpm.

LT6

The LT6 was produced from 1982 to 1984 and installed in rear-wheel drive vehicles.

Applications:

LT7

The LT7 is a transverse engine version produced from 1982 to 1985.

Applications:

LS2

The LS2 was produced only in 1985 and installed in front-wheel drive vehicles.

Applications:

Notes and References

  1. The Saga of the G.M. Diesel: Lemons, Lawsuits and Soon an F.T.C. Decision . 1983-03-27 . Decourcy Hinds . Michael . . 8 .
  2. Book: SCO . Standard Catalog of Oldsmobile 1897–1997 . John . Chevedden . Ron . Kowalke . Krause Publications . 2012 . Iola, WI . 156 . 978-1-4402-3235-0 .
  3. Web site: Better Off Dead . https://web.archive.org/web/20150412003328/http://www.hotrod.com/features/0408phr-worst-automobile-engines/ . 2015-04-12 . Fish . Randy . 2014-08-23 .
  4. Web site: What's Hot. 11 Jan 2014. https://web.archive.org/web/20120216032930/http://blogs.edmunds.com/karl/2007/06/talk-back-tuesday-every-diesel-has-or-will-have-its-day.html. 16 February 2012. dead.
  5. Web site: Technical: Diesel Redux . 11 Jan 2014.
  6. The Top Automotive Engineering Failures: Oldsmobile Diesels . https://web.archive.org/web/20160612081206/https://www.popularmechanics.com/cars/a6599/top-automotive-engineering-failures-oldsmobile-diesels/ . 2016-06-12 . Wojdyla . Ben . 2011-05-04 . Popular Mechanics . Hearst Magazine Media, Inc. .
  7. Web site: The Autopian . Let's Look Back At Chevy's First Diesel Pickup, An Engineering Disaster Based On A Gas V8 . 2024-03-04 . Lewin . Day .
  8. [#SCO|Chevedden and Kowalke]
  9. WYB85 . GM Ends Nine-Year Term as Diesel Engine Manufacturer . Ward's Automotive Yearbook 1985 . Ward's Communications, Inc . Detroit, MI . Zoia . David . 47 . 1985 . 37 . ((0910589005)) .
  10. [#SCO|Chevedden and Kowalke]
  11. WYB87 . 6-cyl Engines Increased Share in '86 at the Expense of V-8 Installations . Ward's Automotive Yearbook 1987 . Ward's Communications, Inc . Detroit, MI . Stoddard . Haig . 49 . 1987 . 48 . ((0910589007)) .
  12. Ghosts of Diesels Past: Failed cars from 20 years ago still haunt GM, U.S. market . https://web.archive.org/web/20151023160447/https://www.gminsidenews.com/forums/f12/ghosts-diesels-past-failed-cars-20-years-ago-still-haunt-gm-u-s-market-14650/ . 2015-10-23 . Autoweek. 2005-05-13 . Richard . Truett .