NCSIMUL explained

NCSIMUL
Developer:SPRING Technologies
Latest Release Version:2023.2
Language:English, Dutch, French, German, Italian, Chinese, Korean, Spanish, Finnish, Portuguese, Polish, Russian, Swedish, Czech, Japanese
License:Proprietary
Website:www.ncsimul.com

NCSIMUL is a software program developed by the company SPRING Technologies, that is used for simulating, verifying, and optimizing CNC machining in a 3-step process.[1] It reads the post-processed G-code to identify the tool path, and replicates the material removal process of the machine by cutting volumes. It then identifies all syntax errors in the code, crashes in the machining environment, and deviations from the modeled CAD part.[2]

History

NCSIMUL's development began in 1983, and currently has 140 partners world-wide, and over 2000 licenses of NCSIMUL in use. It was founded in Paris, France, but has since expanded to China, Germany, the United States, India, Mexico, and Spain. The US headquarters was founded in 2009, and is located in Boston, Massachusetts. In August 2018 it was acquired by the global technology group Hexagon AB.[3] NCSIMUL is current members of the AMT[4] and National Center for Defense Manufacturing and Machining (NCDMM).

Features

NCSIMUL Machine

NCSIMUL Machine is designed for turning, drilling, milling (up to 5-axis), mill-turn, and multi-channel machines. Based on the real characteristics of the CNC machine, it creates a dynamic verification software that includes the exact environment for all machines, tools and materials.[5] [6]

NCSIMUL 4CAM

With the release of V10, NCSIMUL added the capability to change the target machine without CAM reprogramming. It is able to perform the necessary recalculations across different number of axes and across different controller languages. NCSIMUL generates verified and optimized CNC programs directly, without an external post-processor, while taking into account the real machining environment.[7] [8]

NCSIMUL Optitool

NCSIMUL can optimize the tool length, air-cutting motions, and cutting conditions by regulating feed rates to create better G-code programs in 3 to 5-axis machining. These strategies result in a reduction for the production cycle times, enhancement of cutting operations, and fast development of new G-code optimized files for future applications.[9] [10]

NCSIMUL Interfaces

Additionally, NCSIMUL integrates directly with several CAM systems to transfer all previously created resources including tool libraries, fixturing, part models, and G-code directly into the machining verification software.[11]

Acquisitions

Notes and References

  1. Web site: Precision Machinery Maker Verifies Innovative Programs. Advanced Manufacturing. 2017-06-12. 2017-06-12.
  2. Web site: NCSIMUL creates 'Digital Twin' to meet rising ramp-up rates. Aerospace Manufacturing. 2018-02-08.
  3. Hexagon Acquires SPRING Technologies, Makers of Machine Tool Simulation and Verification Software. PR Newswire. 2019-02-08.
  4. Web site: SPRING Technologies Joins AMT. Fabricating Metalwork. 8 April 2017 . 2017-04-08.
  5. Web site: A Big Picture Look at Simulation. Modern Machine Shop. April 2016 . 2019-02-08.
  6. Web site: The smart, high-performance CNC machining verification / simulation software experience. Hexagon NCSimul. 2020-06-02.
  7. Web site: SPRING Technologies announces NCSIMUL SOLUTIONS 10.1 and NCSIMUL CAM upgrades. Industry Arena. 2019-02-08.
  8. Web site: NCSIMUL 4CAM Streamlined, bi-directional & seamless End-to-End machining process. Hexagon NCSimul . 2020-06-02.
  9. Web site: Enhanced CNC Optimization in NCSIMUL. Manufacturing News. 2019-02-08.
  10. Web site: NCSIMUL Optitool analyzes cutting conditions, dramatically reduces "air cutting," optimizes feed rates, and allows users to create better cutting strategies.. Hexagon NCSimul. 2020-06-02.
  11. Web site: In one click, you can import all your CAD/CAM data (programs, origins, parts, tools…) directly into NCSIMUL Machine. Here is a list of the main compatible* CAD/CAM interfaces. Hexagon NCSimul. 2020-06-02.
  12. Hexagon acquires SPRING Technologies, makers of machine tool simulation and verification software . 19 June 2018. hexagon.com. 19 June 2018.