Mercedes-Benz OM642 engine explained

Mercedes-Benz OM642 engine
Manufacturer:Daimler AG
Configuration:72° V6
Production:2005-
Predecessor:Mercedes-Benz OM648 engine
Successor:Mercedes-Benz OM656 engine
VM A630 (VM Motori)
Bore:832NaN2
Stroke:922NaN2
Displacement:2987cc
Weight:208kg (459lb)
Block:Aluminium
Head:Aluminium
Valvetrain:DOHC 4 valves x cyl.
Turbocharger:Variable nozzle Garrett GT2056VK, GTB2060VKLR, GTB2260VKLR
Fuelsystem:Common rail direct injection
Fueltype:Diesel
Coolingsystem:Water cooled
Power:European models: 1950NaN0. US vehicles: 1570NaN0. Mercedes/Dodge Sprinter, x280 CDI models: 1400NaN0. Mercedes-Benz G-Class (W461) G280/G300 CDI: 1350NaN0.
Torque:European models: 6200NaN0. US vehicles: 5400NaN0. Mercedes/Dodge Sprinter, x280 CDI models: 4400NaN0.Mercedes-Benz G-Class (W461) G280/G300 CDI: 4000NaN0.
Compression:18.0:1

The Mercedes-Benz OM642 engine is a 29871NaN1, 24-valve, aluminium/aluminium block and heads diesel 72° V6 engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the Mercedes straight-5 and straight-6 cylinder engines.[1]

The engine features common rail Direct injection and a variable nozzle turbocharger. The injection system operates at 1600bar, while the compression ratio is 18.0:1. The engine features a counter-rotating balance shaft mounted between the cylinder banks to cancel the vibrations inherent to the 72 degree V6 design, and the crankpins are offset by 48 degrees to achieve even 120 degree firing intervals. In some heavy vehicle applications, Mercedes' BlueTec AdBlue urea injection is utilised for NOx reduction.[2] In lighter vehicle applications, a NOx storage catalyst captures nitrous oxides, which are periodically purged (decomposed) by running the engine slightly rich. A particulate filter lowers soot, making this engine ULEV certified.[3] Engine mass is 208kg (459lb). Power output is 1650NaN0 and 5100NaN0 of torque. For the 2007 model year, torque is raised to 5400NaN0.

At the beginning of summer 2017 the engine, together with Mercedes-Benz OM651 was under investigation by the Federal Motor Transport Authority in respect of the alleged emissions cheating scandal wherein the laboratory emissions testing produced a different amount of diesel exhaust fluid usage and lower emissions than in real world operating scenarios. [4]

Implementation

Vehicles using this engine include:

1 EMEA market2 NAFTA market

Intake System

Air is drawn into the engine through two air filters located above each cylinder head. The amount of the air is measured by two hot film mass air flow sensors B2/6&7. On Sprinter models, a single air filter housing is mounted upon brackets on top of the engine.

The variable geometry Turbine is actuated via a linkage connecting the controller to vanes inside the Turbine housing. With the VGT vanes in a closed position the exhaust gases is accelerated into the turbine wheel blades increasing shaft speed thereby increasing boost. With the vanes in the open position the exhaust gases are decelerated causing a drop in the shaft speed and consequent drop in boost.

See also

Notes and References

  1. Web site: 05_kompact_en.doc . 2009-02-13 . ourexcellentadventures.com . 2008-07-04 . https://web.archive.org/web/20080704174922/http://www.ourexcellentadventures.com/wp-content/documents/OM642.pdf . dead .
  2. http://blogs.consumerreports.org/cars/2008/04/mercedes-bluete.html Consumer Reports: What is BlueTec?
  3. Web site: Motive Magazine ULEV certification, Diesel Car Bomb BlueTec . 2009-04-18 . https://web.archive.org/web/20081025044705/http://www.motivemag.com/pub/feature/quickie/Motive_Quickie_2009_Mercedes-Benz_ML320_Bluetec.shtml . 2008-10-25 . dead .
  4. https://www.heise.de/newsticker/meldung/Abgas-Skandal-KBA-findet-angeblich-deutliche-Hinweise-auf-illegale-Abschalteinrichtungen-in-Mercedes-3772058.html Abgas-Skandal: KBA findet angeblich deutliche Hinweise auf illegale Abschalteinrichtungen in Mercedes-Dieselautos