Mercedes-Benz OM604 engine explained

Mercedes-Benz OM604 engine
Manufacturer:Mercedes-Benz
Production:1993–1998
Predecessor:Mercedes-Benz OM601 engine
Successor:Mercedes-Benz OM611 engine
Configuration:Naturally aspirated Straight-4
Displacement:1997cc
2155cc
Bore:89mm
87mm
Stroke:86.6mm
84mm
Block:Cast iron
Head:Aluminum
Valvetrain:DOHC / 4 valves x cyl.
Compression:22.0:1
Fuelsystem:Indirect injection
Management:Lucas EPIC
Fueltype:Diesel
Oilsystem:Wet sump
Coolingsystem:Water cooled
Power:NaN0NaN0
Torque:NaN0NaN0

The Mercedes-Benz OM604 is a 19971NaN1 and 21551NaN1 inline-four cylinder (R4/I4) double overhead camshaft (DOHC) diesel engine with indirect injection manufactured by Mercedes-Benz between 1993 and 1998.[1] It replaced the single overhead camshaft (SOHC) OM601 engine.Unlike other Mercedes Benz diesels at the time that used a Bosch inline injection pump the OM604 used the Lucas electronically controlled rotary distributor injection pump (EVE) which is less reliable.The seals of the Lucas injection pumps become brittle over time and leak, a seal kit is available

It is related to the straight-5 2.5 litre OM605 and the straight-6 3.0 litre OM606 engines.

Design

As per the OM601 the engine has a cast iron block and aluminum cylinder head, the block has 5 main caps, they are held by two bolts per cap. The head is a DOHC design with 4 valves x cylinder and split intake ports. As per the OM601 it has hydraulic bucket type lifters, thus requiring no periodical valve adjustment

It has a double row timing chain that drives the injection pump and the camshafts, the sprocket is on the exhaust camshaft and both cams are connected by a gear drive, while the oil pump is driven by a separate single row chain

Specifications

IDDisplacementBore x strokeMax. power (DIN-rated)Max. torqueYearsApplications
OM 604.910 EVE2155ccNaNmm700NaN0 @ 5000 rpm1500NaN0 @ 3100 rpm1993–1998W202 C 220 D
OM 604.910 EVE550NaN0 @ 5000 rpm1996–1998W202 C 220 D taxis
OM 604.912 EVE700NaN0 @ 5000 rpm1995–1998W210 E 220 D
OM 604.912 EVE550NaN0 @ 5000 rpm1996–1998W210 E 220 D taxis
OM 604.915 EVE1997ccNaNmm650NaN0 @ 5000 rpm1350NaN0 @ 2000 rpm1996–1998W202 C 200 D
OM 604.917 EVEW210 E 200 D

SsangYong D20DT engine / OM664.95x

The Korean company Ssangyong has developed D20DT (created under license from Mercedes) series diesel engines based on the OM604 engine. Compared to the original Mercedes diesel, the Korean uses the Common Rail fuel injection system, turbocharging (unlike N/A OM604) and has slightly increased the engine capacity to 1,998 cc, compared to 1,997 cc in the OM604. In the Mercedes range, the engine has an index of OM664.950 / 951[2] [3] [4] and was installed on the Actyon, Actyon Sports and Kyron models in the mid-2000s.

IDDisplacementBore x strokeMax. power (DIN-rated)Max. torqueYearsApplications
D20DT / OM664.950 1998ccNaNmm1040NaN0 @ 4000 rpm3100NaN0 @ 2700 (2750) rpm2005–2012(DJ) SsangYong Kyron M200 XDI
D20DT / OM664.951 (CJ) SsangYong Actyon A200 XDI / Actyon Sports A200S XDI

See also

Notes and References

  1. Web site: Engine specifications for Mercedes OM604, characteristics, oil, performance . 2022-12-07 . en-US.
  2. Web site: Engine SsangYong Kyron SUV 2.0 200 Xdi 16V 4x2 (OM664.950) (2006) - Used Car, Motorcycle and Truck Parts TotalParts. 2022-01-17. www.totalparts.eu.
  3. Web site: USED ENGINE DIESEL D20DT SET ASSY 4WD EURO-4 SSANG YONG FOR KYRON / ACTYON 2006-11 MNR. 2022-01-17. SHOP KOREA MOTORS. en.
  4. Web site: Engine SsangYong Actyon SUV 2.0 A200 Xdi 4WD 16V (OM664.951) (664951) (0) - Used Car, Motorcycle and Truck Parts TotalParts. 2022-01-17. www.totalparts.nl.