McDonnell Douglas MD-90 explained

The McDonnell Douglas (later Boeing) MD-90 is an American five-abreast single-aisle airliner developed by McDonnell Douglas from its successful model MD-80. The airliner was produced by the developer company until 1997 and then by Boeing Commercial Airplanes. It was a stretched derivative of the MD-80 and thus part of the DC-9 family.After the more fuel-efficient IAE V2500 high-bypass turbofan was selected, Delta Air Lines became the launch customer on November 14, 1989.The MD-90 first flew on February 22, 1993, and the first delivery was in February 1995 to Delta.

The MD-90 competed with the Airbus A320ceo family and the Boeing 737 Next Generation.Its 5 ft (1.4 m) longer fuselage seats 153 passengers in a mixed configuration over up to 2455nmi, making it the largest member of the DC-9 family. It kept the MD-88's electronic flight instrument system (EFIS).The shrunken derivative of MD-80 or shorter variant of MD-90, originally marketed as MD-95, was later renamed the Boeing 717 following McDonnell Douglas' merger with Boeing in 1997.Production ended in 2000 after 116 deliveries. Delta Air Lines flew the final MD-90 passenger flight on June 2, 2020. It was briefly retired before being put into testing with Boeing Commercial Airplanes for the X-66A program. It was involved in three hull-loss accidents with only one fatality being a fire related or non-aeronautical accident.

Development

The DC-9 series, the first generation of the DC-9 family with five members or variants (DC-9-10 / DC-9 Series 10, Series 20, Series 30, Series 40, and Series 50) and ten production versions (Series 11, Series 12, Series 14, Series 15, Series 21, Series 31, Series 32, Series 33, Series 34, Series 41, and Series 51), was a commercial success with 976 units built when production ended in 1982.[1] The aircraft series was an all-new design, using two rear fuselage-mounted turbofan engines, a T-tail configuration, and a narrow-body fuselage design with five-abreast seating for 80 to 135 passengers.[2] The success prompted the manufacturer to further develop the first generation DC-9 family into its second generation.

Baseline: MD-80

The MD-80 series, the first derivative or the second generation of the DC-9 family, entered service in 1980. The aircraft series was originally designated as Series 80 or stylized as the Super 80,[3] which was a 14 ft 3 in (4.34 m) lengthened Series 50 with a higher maximum take-off weight (MTOW) and higher fuel capacity, as well as next-generation Pratt and Whitney JT8D-200 series engines and an improved wing design.[4] The MD-80 series has five variants or production versions, which are designated with a non-zero second digit similar to the DC-9 series, the MD-81, MD-82, MD-83, MD-87, and the MD-88. A total of 1,191 MD-80 airliners were delivered from 1980 to 1999, making it the company's most successful airliner model.[5] In 1983, McDonnell Douglas began studies on derivatives of the MD-80 series or the third generation of the DC-9 family, which later became known as the MD-90 series.

Stretching: MD-90

The MD-90, the stretched derivative of the MD-80 and thus the third generation of the DC-9 family, was launched on November 14, 1989 when Delta Air Lines placed an order for 50 MD-90s, with options to purchase a further 110 aircraft.[6] The type was 57-inch-longer (1.4 m) longer than MD-80 and featured a glass cockpit (electronic instrumentation) and more powerful, quieter, fuel-efficient IAE V2525-D5 engines, with the option of upgrading to an IAE V2528 engine.[7]

Large stretch: MD-90X

Starting in late 1986, McDonnell Douglas began offering the MD-90X, a stretch of the MD-80. Unlike the MD-91 and MD-92 derivatives and the clean-sheet MD-94X proposal, the MD-90X would still use turbofan engines. The MD-90X would carry 180 passengers.[8] Powered by the CFM56-5 or V2500, the MD-90X replaced the MD-89 as McDonnell Douglas's proposed new turbofan offering, and it was designed to compete with the Boeing 757.[9]

Propfan engine

Civilian: MD-94X

For several years, McDonnell Douglas proposed powering the MD-90 with two unducted fan (UDF) or propfan engines,[10] designated the MD-94X. Previously, an MD-81 was used as a testbed for propfan engines, such as the General Electric GE36 and the Pratt & Whitney/Allison 578-DX.[11]

By mid-1989, it was clear that there was insufficient interest in propfan-powered aircraft, so the company reworked its proposals to instead feature the IAE V2500 turbofan,[12] [13] which was estimated to be $1 million cheaper than the GE36 and had already been certified for the Airbus A320.[14] Within six weeks of eliminating the propfan option, the MD-90 secured a large launch order.[15]

Military: P-9D

When the United States Navy wanted to replace its 125 Lockheed P-3 Orion anti-submarine warfare (ASW) aircraft, McDonnell Douglas offered the P-9D, which would be a propfan-powered version of the MD-91. The thrust engine would be either the General Electric GE36 or the Pratt & Whitney/Allison 578-DX.[16] Lockheed won the competition with its P-3 derivative, the Lockheed P-7, but the replacement program was later canceled.

Shrinking: MD-95

See main article: Boeing 717. In 1991, McDonnell Douglas revealed that it was again considering developing a specialized 100-seat version of the MD-80, to be some shorter than the MD-87, powered with engines in the thrust class.[17] At the Paris Airshow, McDonnell Douglas announced the development of a 105-seat version of the MD-80, designated MD-95.[17] In early 1994, the MD-95 re-emerged as similar to the DC-9-30, its specified weight, dimensions, and fuel capacity being almost identical. Major changes included a fuselage "shrink" back to length (same as the DC-9-30), and the reversion to the original DC-9 wingspan of . At this time, McDonnell Douglas said that it expected the MD-95 to become a family of aircraft with the capability of increased range and seating capacity.[17]

The MD-95 was developed to satisfy the market need to replace early DC-9s, then approaching 30 years old. The MD-95 was a complete overhaul, going back to the original DC-9-30 design and applying new engines, cockpit and other more modern systems. McDonnell Douglas first offered the MD-95 for sale in 1994.[18] [19] The airliner was later renamed the Boeing 717-200 after McDonnell Douglas merged with Boeing in 1997.[20]

Early operations

The type first flew on February 22, 1993, and the first MD-90 was delivered to Delta in February 1995.[21] No MD-90 orders were received after Boeing and McDonnell Douglas merged in 1997 due to internal competition with Boeing's 737.[22] Delta Air Lines had initially placed a large order for the MD-90 to replace some aging Boeing 727s. After the Boeing-McDonnell Douglas merger, Delta canceled their remaining 19 MD-90 orders in favor of the Boeing 737–800.[22] [23]

Production

The MD-90 was produced adjacent to the Long Beach Airport in Long Beach, California, USA. A total of 40 MD-90s (later 20) were to be assembled under contract in Shanghai, People's Republic of China under the Trunkliner program,[24] [25] but Boeing's decision to phase out the MD-90 resulted in only two built by Shanghai Aircraft.[26] MD-90 production at Long Beach, California ended in 2000 with the last airplane being delivered to Saudi Arabian Airlines,[22] and MD-90T production at Shanghai ended in 2000. With 116 MD-90 aircraft produced, the MD-90 production run was the smallest among the DC-9 family.[27] Two aircraft were also produced at Jiangwan Airfield in Shanghai, People's Republic of China.[28]

Retirement

The main competitors of the MD-90 included the Airbus A320ceo and the Boeing 737–800. Aeronautical Engineers Inc (AEI) planned to begin an MD-90 freighter conversion program in 2016/2017 when the 737-400SF conversions were expected to be phased out, but canceled it in 2015. A converted MD-90 freighter would be longer than a 12-pallet capacity MD-80SF and would have one more pallet position, or 13 pallets total. However, as with the MD-80SF, the narrow fuselage cross-section only allows for non-standard 88" x 108" pallets or containers, which is the main disadvantage in cargo operations and limits its potential market. The main reason for AEI's decision not to continue the 13-pallet freighter program was the limited availability of MD-90 in the market. At the time, fewer than 100 aircraft were still active, most of which were in Delta Air Lines fleet.[29] On June 2, 2020, Delta operated its last MD-90 on the type's final commercial flights,[30] [31] and so the MD-90 was retired without a freighter conversion to extend its service life.

Design

The MD-90 is a mid-size, medium-range airliner that was developed from the MD-80 series. Resembling the preliminary version of the MD-88 from March 1984,[32] the MD-90 is a 57adj=midNaNadj=mid, updated version of the base MD-80 with similar electronic flight instrument system (EFIS) and more powerful, quieter and fuel efficient IAE V2500 engines instead of the JT8D engines, which power the MD-80 series.[33] This made the MD-90 the first derivative variant of the DC-9 to use a high-bypass turbofan engine. Due to the heavier engines, the engine pylons feature flaps that deflect 30° downward to assist in pitching down for stall recovery. The system activates automatically when the control column is pushed fully forward.[34]

Typical seating for the MD-90 ranges from 153 to 172 passengers, depending on the cabin configuration and interior layout.[35] The MD-90 was produced in two versions: -30 and −30ER. The −30 has a range of . The −30ER has a higher gross weight and range up to with an extra 565 US gal (2,140 L) auxiliary fuel tank. An even longer-range version, the −50, was offered but was never ordered.

The initial MD-90s feature an EFIS cockpit similar to the MD-88's cockpit.[36] The 29 MD-90s delivered to Saudi Arabian Airlines feature a full glass cockpit with avionics and an overhead display panel similar to the MD-11's cockpit for easy transition for the airline's pilots of the MD-11, also operated by the airline.[36] [37]

Variants

Production variants

MD-90-30: Base variant with two V2525-D5 or V2528-D5 engines and an EFIS cockpit similar to that of the MD-88. V2528-D5 engines also has an option to select between 25K or 28K ratings if needed by activating a switch in the flight deck.
  • MD-90-30IGW: Increased Gross Weight version, one built.
  • MD-90-30ER: Extended Range (ER) version of MD-90-30, two built.
  • MD-90-30T "Trunkliner": Variant of the MD-90-30 assembled by Shanghai Aviation Industrial Corporation in the People's Republic of China. Production was initially planned to be 40,[38] later reduced to 20,[39] with only two built in the end.[40] To accommodate the heavy aircraft on unsuitable runways, a dual tandem landing gear with more tires to spread the weight of the aircraft was designed for the Trunkliner,[41] but ultimately not used in the two aircraft produced.[42] The Comac ARJ21 is built using tooling retained by the Chinese after the end of the Chinese MD-90-30 program.[43]
  • MD-90-30EFD: Enhanced Flight Deck version of MD-90 with similar instrumentation to the MD-11, 28 built.
  • Proposed variants

    MD-90-10: A shorter variant with the same length as the MD-87, carrying from 114 passengers in a three-class layout to 139 passengers in a high-density configuration. It has a maximum takeoff weight (MTOW) of and a range of with fuel reserves.[44] Engine thrust would be .[45] This variant was not built.
  • MD-90-10EC: Unbuilt "European Community" version of the MD-90-10, with a higher MTOW and the engine thrust raised to MD-90-30 levels for an increased range of .[46]
  • MD-90-20: Proposed re-engining of MD-80 series aircraft to V2500 engines.
  • MD-90-30EC: Unbuilt "European Community" version of the MD-90-30, with a higher MTOW and the engine thrust raised to MD-90-40 levels for an increased range of .
  • MD-90-40: A proposed variant with a maximum capacity of up to 217 passengers, though the normal three-class layout would hold 170–180 passengers. The derivative would have a storage capacity of, a maximum takeoff weight of, and a height of . Engine thrust would be . This variant was never built.
  • MD-90-40EC: Unbuilt "European Community" version of the MD-90-40, with a higher MTOW for an increased range of . Other improvements include wing area enlargement/strengthening, adoption of MD-11 avionics, one-person baggage loading improvements, and better interiors.
  • MD-90-50ER:A proposed variant similar to the MD-90-30, but with two extra auxiliary fuel tanks mounted on the belly. The aircraft had an MTOW of, used IAE V2528 engines with thrust, and had an estimated range of .[42]
  • MD-90-55: A proposed variant with two extra passenger doors and room for 187 passengers in a single-class configuration.[42]
  • Operators

    See main article: List of McDonnell Douglas MD-90 operators. There are no longer any MD-90 aircraft in service as Delta Air Lines was the last remaining operator in 2020. They began phasing out its MD-90s in 2017,[47] before retiring its remaining MD-90s after their final flights on June 2, 2020.[48]

    Deliveries

    Deliveries[49]
    TypeTotal200019991998199719961995
    MD-90-3011331334252513
    MD-90-30ER11
    MD-90-30T22
    MD-90 series11651334262513

    Accidents and incidents

    During its service life, the MD-90 was involved in three hull-loss accidents, resulting in one fatality.[50] [51]

    Specifications

    Variant[57] MD-90-30MD-90-30
    Cockpit crewTwo
    Seating, 2–class153–158: 12J@36 + 141/146Y@31-33"
    Seating, 1–class163-172Y@29–33"
    Cargo
    Length
    Fuselage width × height[58]
    Wingspan
    Height
    MTOW
    Empty weight
    Max. payload
    Fuel capacity
    Turbofan engines (2×)IAE V2525-D5 or V2528-D5
    Unit thrust
    VMO at [59]
    Cruise speed at [60] [61]
    Ceiling
    Range, 153 pax
    Takeoff runway at 156,000 lb, ISA, SL[62]

    Sources

    External links

    Notes and References

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    4. Web site: Boeing: MD-80 Background . Boeing . July 16, 2015 . https://web.archive.org/web/19990302070457/http://www1.boeing.com/commercial/md-80-90/index.html . March 2, 1999 . dead.
    5. Web site: Boeing: Commercial — Orders & Deliveries . July 16, 2015.
    6. News: . Delta Places $10-Billion Order for 260 Jetliners: Aviation: The airline will buy Douglas MD-90s and Boeing 737s. Long Beach firm now has a huge backlog. . November 15, 1989 . Robert E. . Dallos . Ralph . Vartabedian . New York, New York and Long Beach, California, USA.
    7. Web site: Boeing: Commercial Airplanes — MD-90 Technical Characteristics . July 16, 2015 . https://web.archive.org/web/20130308021328/http://www.boeing.com/commercial/md-90/product.html . March 8, 2013 . dead.
    8. 0015-4806 . Flying . GA strong at Farnborough . Nigel . Moll . December 1986 . 96–97 . Minifeature . December 1986 . 113 . 12.
    9. . Farnborough finds industry on edge of many decisions . 23 . October 1986 . 18+.
    10. News: . Betting Big on a New Type of Jet Engine . D8 . February 10, 1988 . Andrea . Adelson.
    11. Web site: New-Generation GE Open Rotor and Regional Jet Engine Demo Efforts Planned. archive.li. Norris. Guy. May 11, 2008. August 27, 2017. bot: unknown. https://archive.today/20110812012241/http://www.aviationweek.com/aw/generic/story_generic.jsp?channel=busav&id=news/aw051208p2.xml&headline=New-Generation%20GE%20Open%20Rotor%20and%20Regional%20Jet%20Engine%20Demo%20Efforts%20Planned. August 12, 2011.
    12. Swanborough 1993, p.90.
    13. News: October 11, 1989 . McDonnell Douglas Drops $100 Million Prop-Fan Jet Engine . Long Beach, California, USA . . May 3, 2019 . November 30, 2022 . https://web.archive.org/web/20221130085021/https://apnews.com/f9e26c7174d19b7d5b5e1ac47f474878 . dead .
    14. Flight International . 24 June 1989 . New assembly line for MD-90 Series .
    15. Preliminary technology cost estimates of measures available to reduce U.S. greenhouse gas emissions by 2010 . August 1990 . Attachment D: Memo from Michael Kavanaugh on UDF aircraft engine (PDF pages 125–134) . United States Environmental Protection Agency (EPA).
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    20. http://www.boeing.com/history/chronology/chron16.html Boeing Chronology, 1997–2001
    21. Web site: Boeing: Commercial Airplanes – MD-90 Background . 16 July 2015 . https://web.archive.org/web/20130216043002/http://www.boeing.com/commercial/md-80-90/md90.html . 2013-02-16.
    22. Becher 2002, pp. 102–105.
    23. http://www.secinfo.com/dsVsf.8a67.8.htm Delta's 1997 Annual Report
    24. http://www.boeing.com/news/releases/mdc/96-180.html China Northern Airlines Receives First MD-90 Aircraft
    25. Web site: Cox Report – May 25, 1999. cnn.com.
    26. http://www.boeing.com/companyoffices/aboutus/boechina.html Boeing in China
    27. Web site: Boeing: Commercial – Orders & Deliveries. Boeing. 27 July 2015.
    28. http://www.globalsecurity.org/military/world/china/shanghai-jiangwan.htm Shanghai Jiangwan Airfield
    29. Web site: Do not wait for an MD-90 freighter . Air Cargo News . February 24, 2015 . August 30, 2022.
    30. Web site: Delta's MD-88 and MD-90 'Mad Dogs' to touch down one last time.
    31. Web site: What it was like on the last fight of a Delta McDonnell Douglas 'Mad Dog' jet which were all just sent to an early retirement after 33 years in the sky . Business Insider.
    32. News: McDonnell-Douglas studying MD-80 airliner derivative . Michael . Dixon . . March 16, 1984 .
    33. Book: Development of the McDonnell Douglas MD-90 . Arthur E. . Kressly . Anthony C. . Parker . SAE Transactions . 1995 . 104 . Section 1: Journal of aerospace . SAE Technical Paper Series . 1612–1623 . SAE International . 44612076 . 10.4271/952052.
    34. Powerfully quiet. Flight International. 26 October – 1 November 1994. 37.
    35. Web site: Boeing: Commercial Airplanes – MD-90 Technical Characteristics . 16 July 2015 . https://web.archive.org/web/20130308021328/http://www.boeing.com/commercial/md-90/product.html . 2013-03-08 . dead.
    36. Becher 2002, p. 105.
    37. http://www.sac.honeywell.com/atsrel.html#saudi-fp Saudia Calls for Honeywell Flat Panel Cockpit Displays for New MD-90s
    38. Mintz, J., Sale of Aircraft Machinery to China Shows Perils of Exporting Technology, Washington Post, June 7, 1998. Retrieved 2008-12-09.
    39. China Northern Airlines Receives First MD-90 . July 26, 1996 . dead . https://web.archive.org/web/20001217030500/http://www.boeing.com/news/releases/mdc/96-180.html . December 17, 2000 . McDonnell Douglas Corporation.
    40. Becher 2002, p. 104.
    41. Bailey, J., "China: Boeing argues MDC lead". Flight International, May 1–7, 1991. Retrieved 2008-12-09.
    42. Civil aircraft forecast: Boeing MD-80/90 Series – archived 5/2003 . Forecast International . May 2002 . 4 . https://web.archive.org/web/20090226201916/http://www.forecastinternational.com/archive/ac/af0100.doc . February 26, 2009 . PDF . live.
    43. Burchell, Bill. "Setting Up Support For Future Regional Jets". Aviation Week, October 13, 2010.
    44. December 12, 1989 . MD-90 family will include 180-seater 40 variant . live . https://web.archive.org/web/20171207083331/https://www.flightglobal.com/FlightPDFArchive/1989/1989%20-%203788.PDF . 2017-12-07 . Technical: Air Transport . Flight International . 16.
    45. September 4–10, 1991 . Commercial aircraft of the world . . 62.
    46. February 21–27, 1990 . Europe offered new variant of MD-90 . Flight International . Alan . Postlethwaite.
    47. Web site: Delta pulls newer MD-90s over MD-88s in fleet update . Russell . Edward . 2018-07-13 . Flightglobal.com . en-GB . 2019-01-23.
    48. Staff writer . By the numbers: A final salute to Delta's MD-88 and MD-90 'Mad Dogs' . . June 1, 2020 . June 1, 2020.
    49. http://active.boeing.com/commercial/orders/index.cfm?content=userdefinedselection.cfm&pageid=m15527 Order and Deliveries – User Defined Reports.
    50. http://aviation-safety.net/database/dblist.php?Type=351-9 McDonnell Douglas MD-90 incidents
    51. http://aviation-safety.net/database/type/type-stat.php?type=351-9 McDonnell Douglas MD-90 Accident Statistics
    52. http://aviation-safety.net/database/record.php?id=19990824-0 MD-90 UNI Air accident on August 24, 1999
    53. Web site: Accident Investigation Report UIA 873, B-17912MD-90-30 cabin explosion and fire during landing roll Hua-Lien, Taiwan . August 24, 2000 . August 14, 2014 . live . https://web.archive.org/web/20150924015759/http://www.fss.aero/accident-reports/dvdfiles/TW/2000-08-24-TW.pdf . September 24, 2015.
    54. https://www.bangaloreaviation.com/2009/02/lion-air-md90-lands-without-nose-gear.html Lion Air MD90 lands without nose gear in Indonesia on February 23, 2009
    55. https://aviation-safety.net/database/record.php?id=20090309-1 MD-90 Lion Air accident on March 9, 2009
    56. https://aviation-safety.net/database/record.php?id=20090508-1 MD-90 Saudi Arabian Airlines accident on May 8, 2009
    57. News: MD-90 . Startup . Boeing . June 1, 2007.
    58. https://www.boeing.com/resources/boeingdotcom/commercial/airports/acaps/md90.pdf#page=17 MD-90-30 AIRPLANE CHARACTERISTICS FOR AIRPORT PLANNING p. 2–3
    59. Web site: Type Certificate Data Sheet . FAA . March 25, 2014 . November 21, 2017 . December 28, 2016 . https://web.archive.org/web/20161228113242/http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgMakeModel.nsf/0/81bb7f7f3caf760686257ca80068d081/$FILE/A6WE_Rev_30.pdf . dead .
    60. Douglas uses MD-80 to speed MD-90 . John Bailey . Flight International . 6 December 1989.
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