Manufacturing in Wales explained

thumb|right|Port Talbot Steelworks, one of the last remaining heavy industrial plants in south Wales|310x310px

The manufacturing sector in Wales was historically centred on the mining industry, with slate, coal, tinplate and steel being important industries. Today, while traditional industries remain in smaller quantities, manufacturing in Wales is increasingly specialised and diverse, including parts of the automotive, aerospace, medical and technological industries.

Heavy industry

Slate

See also: Slate industry in Wales. The Penrhyn Quarry is still producing slate, though at a much reduced capacity from its heyday at the end of the 19th century. In 1995, it accounted for almost 50% of UK production.[1] It is currently owned and operated by Welsh Slate Ltd (part of the Breedon Group).[2] It was previously owned by the Lagan Group, which also owned and carried out some operations at the Oakeley quarry at Blaenau Ffestiniog, the Pen yr Orsedd quarry in the Nantlle Vale, and the Cwt-y-Bugail quarry.[3] In March 2010 the company announced its decision to mothball the Oakeley quarry because of subsidence at the site.[4] [5]

The Greaves Welsh Slate Company produces roofing slates and other slate products from Llechwedd, and work also continues at the Berwyn Quarry near Llangollen. The final large-scale underground working to close was Maenofferen, associated with the Llechwedd tourist mine, in 1999: part of this site, now effectively amalgamated with Votty / Bowydd, is still worked by untopping. The Wales Millennium Centre in Cardiff uses waste slate in many different colours in its design: purple slate from Penrhyn, blue from Cwt-y-Bugail, green from Nantlle, grey from Llechwedd, and black from Corris.

Coal

See also: Coal industry in Wales. Today, Aberpergwm is the only producer of high-grade anthracite in Western Europe, creating a high-carbon coal which creates a clean burn with low emissions, low sulphur, and high efficiency. Although some product is still transported to Port Talbot Steelworks, now most of the output is finely crushed to produce a carbon product suitable for use in carbon filtering.[6]

Steel

Metal ore refining is a long established industry in Wales. As of 2007, Corus had manufacturing facilities at Port Talbot, Llanwern, Newport, Trostre, Shotton, Ammanford, Pontardulais, Tafarnaubach and Caerphilly, although only the Port Talbot Steelworks remains as a major integrated steelmaking plant.[7]

The Indian steelmaker, TATA steel employs almost 7,000 across six steel working sites in Wales. The largest site Port Talbot which employs 4,000 workers, then Llanwern with over 1,000 workers followed by Shotton in Flintshire with 700. Around 650 workers are employed at Trostre, in Llanelli. Sites also exist at Newport and Caerphilly.[8]

Pro Steel Engineering is a steel specialist company based in Wales operating internationally. The company has delivered high-profile work, including collaborative projects such as the London Olympic Stadium Transformation and ICC Wales’ 22 tonne steel Welsh dragon.[9]

Tinplate and aluminium

Nearly all the tinplate and much of the aluminium produced in the UK are made in Welsh plants.[10]

Construction

JCB has a factory and shop in Wrexham which recently recruited 20 new workers.[11]

Oil refining

Milford Haven now has only one remaining oil refinery:[12]

Tool making

FSG Tool & Die is largest, privately owned design and build toolmaking company in Europe and is based in Llantrisant business park, Mid Glamorgan.[13]

Automotive industry

The St Athans Aston Martin plant in South Wales has recently created 750 new jobs. It had a series of recruitment events in South Wales that gained over 3,000 applications. The first technicians have been recruited to working on the new DB11 at Aston Martin's Gaydon Headquarters, training for the highly skilled jobs to work in St Athan.[14]

Aerospace industry

Airbus

The current Airbus Broughton (Flintshire) site was founded in 1939 as a shadow factory for the production of the Vickers Wellington and the Avro Lancaster. After the War De Havilland took over the factory and it was used to produce various aircraft, including the Mosquito and the Comet.[15]

Airbus Broughton produces the wing assembly for all Airbus aircraft, with the exception of the Chinese A320s and the A400M. Airbus wings are transported by Airbus Beluga or ship (in the case of the A380) to the final assembly lines at Airbus Toulouse.[16]

General Electric

General Electric (GE) on Caerphilly Road, Nantgarw in Wales handles the world's largest and most fuel efficient aviation engine, GE9X.[17]

Titanium

TIMET has a plant in Waunarlwydd, Swansea, which is one of the world's major suppliers of titanium for jet engine blades and medical applications.[18]

Medical

Creo Medical, based in Chepstow, is an emerging Medical Technology company is developing medical technologies with the aim of substantially benefiting the medical community and vastly improving the outcomes of a range of medical procedures.[19]

RotoMedical has emerged as a leading Welsh manufacturer of PPE and medical equipment. The company produces specifically industrial gauges, ultrasonic level transmitters, temperature probes and pressure measurement equipment.[20]

Electronics

During the 1980s and 1990s, a major growth sector in manufacturing was the electronics industry with over 130 North American and 35 Japanese companies establishing operations in Wales.

Delivery and postal

The Safety Letterbox Company Ltd is a Parcelbox manufacturer that supplies over 180 models throughout the UK and worldwide which was started and is based in Neath. The company employs 62 people.[21]

Wool

As of 2013 there were just nine commercial woollen mills still in operation, often run by small families producing traditional Welsh cloth on old looms. Although demand for their products is high, there are few apprentices entering the industry. The Cambrian Woollen Mill at Dre-fach Felindre was acquired by the state in 1976 for the Museum of the Welsh Woollen Industry, now named the National Wool Museum. Water powered woollen mills that were open to the public as of 2016 include Melin Tregwynt, Rock Mill Llandysul, Solva Woollen Mill and Trefriw Woollen Mills.

Export

Excluding intra UK trade, the European Union and the United States constitute the largest markets for Wales's exports. Recently, with the high rates of growth in many emerging economies of southeast Asia and the Middle East such as China, UAE and Singapore, there has been a drive towards marketing Welsh products and manufactured goods in these countries, with China and Qatar entering the top ten destinations for Welsh exports in 2013.[22]

The total value of international exports from Wales in 2015 was estimated at £12.2 billion (2014: £13.4 billion). The top five exporting industries in 2013 were power generating machinery £4.0 billion (2013: £4.2 billion), petroleum, petroleum products & related materials £2.6 billion (2013: £3.8 billion), Iron & Steel £1.288 billion (2013: £1.3 billion), electric machinery £0.69 billion (2013: £0.7 billion), and professional and scientific services £0.346 billion (2013: £0.353 billion).[23]

Top 10 export destinations, 2017
DestinationValue
Germany£3.21 billion
France£2.73 billion
United States£2.29 billion
Ireland£1.04 billion
Netherlands£0.69 billion
£0.56 billion
Spain£0.47 billion
Belgium£0.46 billion
Canada£0.36 billion
Turkey£0.35 billion
Source: Welsh exports: Fourth quarter 2015[24]

References

  1. Richards 1995 p. 191
  2. Web site: 17 April 2018 . Quarry firm Welsh Slate sold as part of multi-million pound deal . 8 November 2018 . Daily Post.
  3. Web site: Trewyn . Hywel . 18 March 2010 . Blaenau Ffestiniog jobs blow as quarry shuts . 29 September 2010 . Caernarfon and Denbigh Herald . Trinity Mirror North West & North Wales.
  4. Web site: 17 March 2010 . Quarry losses hit Snowdonia town . 29 September 2010 . BBC.
  5. Web site: Wales Millennium Centre . dead . https://web.archive.org/web/20071009221730/http://www.designbuild-network.com/projects/wales/ . 9 October 2007 . 29 September 2010 . SPG Media Limited.
  6. Web site: Water filtration . 26 January 2022 . Energy Build.
  7. Web site: Main manufacturing locations of Corus . 17 February 2007 . https://web.archive.org/web/20070928064859/http://www.corusgroup.com/file_source/StaticFiles/Corus_locations.pdf . 28 September 2007 . dead .
  8. Web site: Kelsey . Chris . 2017-01-09 . The 10 biggest private sector employers in Wales . 2022-06-26 . WalesOnline . en.
  9. Web site: About us . 2022-05-03 . Pro Steel Engineering.
  10. Web site: Eurostat: Wales – Economy . 29 October 2008 . https://archive.today/20130213073703/http://circa.europa.eu/irc/dsis/regportraits/info/data/en/ukl_eco.htm . 13 February 2013 . dead .
  11. Web site: Hughes . Owen . 2021-01-27 . JCB creating Wrexham factory jobs as demand bounces back . 2022-05-03 . North Wales Live . en.
  12. Web site: The Port | Port of Milford Haven.
  13. Web site: About Us FSG Tool & Die Ltd . 2022-05-03 . www.fsgtoolanddie.co.uk.
  14. Web site: st-athan . 2022-05-03 . www.astonmartinlagonda.com . en.
  15. Web site: Chester Airport . dead . https://web.archive.org/web/20120330223555/http://directory.flyhere.com/airport/Chester-Airport-CEG . 30 March 2012 . 18 August 2011 . flyhere.com.
  16. Web site: Airbus in the UK . dead . https://web.archive.org/web/20110704200352/http://www.airbus.com/company/worldwide-presence/airbus-in-uk/ . 4 July 2011 . 18 August 2011 . airbus.com . dmy-all.
  17. Web site: 2020-05-06 . UK . 2022-05-03 . www.ge.com.
  18. Web site: TIMET Corporate Structure . 11 May 2008 . https://archive.today/20060319172412/http://www.timet.com/corpstructure.html . 19 March 2006 . dead .
  19. Web site: Creo Medical Development Bank of Wales . 2022-05-03 . developmentbank.wales . en.
  20. Web site: Global vision see Port Talbot manufacturer set sights on life science market Life Sciences . 2022-05-03 . lshubwales.com . en.
  21. Web site: The Safety Letterbox Company . 2022-05-03 . Manufacturing Wales . en-GB.
  22. Web site: Survey of Scottish Manufactured Exports 2004/05 . Scottish Council for Development and Industry . 17 October 2013 . dead . https://web.archive.org/web/20131018005500/http://www.scdi.org.uk/sr/Docs/2255.pdf . 18 October 2013 . dmy-all .
  23. Web site: Welsh Government . Welsh exports: Fourth quarter 2014 . 10 January 2016.
  24. Web site: Welsh Exports: Fourth Quarter 2017 . Welsh Government . 11 February 2017.