Lotus Seven Explained

Lotus Seven
Aka:Lotus 7
Lotus Super Seven
Manufacturer:Lotus Cars
Production:1957–1973
Predecessor:Lotus Mark VI
Successor:Caterham 7
Class:Sports car
Layout:FMR layout
Related:Caterham 7
Donkervoort S7/S8
Body Style:roadster
Transmission:manual
Assembly:Hornsey, London
Cheshunt, Hertfordshire
Hethel, Norfolk, United Kingdom
Martínez, Argentina
Designer:Colin Chapman

The Lotus Seven is a sports car produced by the British manufacturer Lotus Cars (initially called Lotus Engineering)[1] between 1957 and 1973. The Seven is an open-wheel car with two seats and an open top. It was designed by Lotus founder Colin Chapman and has been considered the embodiment of the Lotus philosophy of performance through low weight and simplicity. The original model was highly successful with more than 2,500 cars sold,[2] due to its attraction as a road legal car that could be used for clubman racing.[3]

After Lotus ended production of the Seven, Caterham bought the rights and today Caterham makes both kits and fully assembled cars based on the original design known as the Caterham 7.

The Lotus Seven design has spawned a host of imitations on the kit car market, generally called Sevens or Sevenesque roadsters.

History

Series 1

First generation
Production:1957–1960
Engine:11721NaN1 I4
Related:Lotus Eleven

The Lotus Seven was launched in 1957 to replace the Mark VI as the entry-level Lotus model. The Seven name was left over from a model that had been abandoned by Lotus, which would have been a Riley-engined single-seater that Lotus intended to enter into the Formula Two in 1952 or 1953. However, the car was completed on Chapman's chassis as a sports car by its backers and christened the Clairmonte Special.

Externally similar to Chapman's earlier Lotus Mark VI, but with a different tubular frame similar to the Lotus Eleven, the Seven was powered by a 360NaN0 Ford Sidevalve 1,172 cc inline-four engine. In addition to the Ford unit, both BMC series A and Coventry Climax FWA engines were available fitment. Under the Purchase Tax system of the time cars supplied as a kit did not attract the tax surcharge that would apply if sold in assembled form. Tax rules specified assembly instructions could not be included. This situation remained until 1973 and a large proportion of Sevens sold in the United Kingdom were delivered in kit form as a result.

The Seven Series 1 was used both on the road and for club racing (750 motor club in the UK).

Series 2

Second generation
Production:1960–1968
Engine:13401NaN1 I4

The Lotus Seven S2 followed in June 1960 and was supplemented by the Lotus Super Seven S2 from 1961.[4] These were slightly more road-oriented than the Series 1, and received a somewhat simpler chassis. The Series 1's aluminium nosecone was changed to a fibreglass unit. Cycle fenders were originally standard, with clamshell units standard fitment on the 1500, Super Seven, and America or available as an option.[5]

While the 1172 cc Sidevalve unit remained available until 1962, the series 2 typically used Ford Kent engines of 1,340 or 1,499 cc from the Ford Consul Classic. These were also available with Cosworth modifications; the Cosworth 1,340 cc "Super Seven" delivered 850NaN0 and the later "Super Seven 1500" 1050NaN0. Some Series 2 Sevens built during 1968 (oftentimes referred to as "Series ") were fitted with the later crossflow Kent engine of 1,599 cc.[5]

The series II had problems with its Standard Companion estate car rear axle and differential, unable to cope with the high power and cornering forces of the Seven. This was later solved on the Series III by installing a Ford Cortina rear end. Production of the Series 2 ended in August 1968, after 1310 examples had been built.[5]

Series 3

Third generation
Production:1968–1970
Engine:16001NaN1 I4

The Seven S3 was released in 1968. As for late Series 2s, the S3 typically received the 1,599 cc crossflow Kent engine. First shown at Earl's Court in 1969, the Super Seven Twin Cam SS used the Lotus Twin Cam engine. Only 13 examples were built. While only manufactured by Lotus for around two years, the Series 3 was the model later revived by Caterham after they ran out of Series 4 kits some time in the first half of the 1970s. In modified form, the design continues to be produced until today (2023).

Between 1970 and 1975, following a representation agreement, Lotus Argentina SA obtained the licence to manufacture the Lotus Seven in Argentina. This production reached approximately 51 units. These vehicles were not replicas but built under licence and branded as Lotuses.[6] [7]

Series 4

Fourth generation
Production:1970–August 1973

In 1970, Lotus radically changed the shape of the car to create the slightly more conventional sized Series 4 (S4), with a squarer fibreglass shell replacing most of the aluminium bodywork. It also offered some luxuries as standard, such as an internal heater matrix. The S4 Seven could be supplied with 1298 or 1599 cc Kent engines or the twin cam.

Until now, most Sevens in the UK had been sold in kit form in order to avoid paying purchase tax. However, once the UK joined the EEC on 1 January 1973, the VAT system was adopted instead so the tax advantage of the kit-built Lotus Seven came to an end. Accordingly, in 1973, Lotus decided to shed fully its "British tax system"-inspired kit car image. As part of this plan, it sold the rights to the Seven to its only remaining agents Caterham Cars in England and Steel Brothers Limited in New Zealand.

Caterham ran out of the Lotus Series 4 kits in the early 1970s. When this occurred and in accordance with their agreement with Lotus, Caterham introduced its own brand version of the Series 3. They have been manufacturing the car ever since as the Caterham Seven. Steel Brothers Limited in Christchurch, New Zealand, assembled Lotus Seven Series 4s until March 1979 when the last of the 95 kits provided by Lotus was used up.[8] [9] Steel Brothers had a much wider range of factory options than the UK models with carpet, centre console glove-box, radio, window-washer and hardtop. Sold largely to competition enthusiasts, the NZ cars also had engine modifications, close-ratio gears, and adjustable suspension as factory options. As such, they were very successful in local racing. With officially licensed production stopping in 1979, the last Lotus badged Seven, a Series 4, was therefore produced in New Zealand.[10]

Steel Brothers Limited attempted to make a wider, modernised version of the Series 4, the Lotus Super 907, using the twin cam Lotus 907 engine. In the spring of 1978 it was announced that this was to be sold in the United States - but the American importer had no funds and the project came to naught.[11] The single finished Super 907 was moved from New Zealand to the United States in 2010 to undergo a full restoration.[12]

Performance

Road test

A car with a tuned Ford 1172 cc engine and close-ratio gearbox was tested by the British magazine The Motor in 1958. It was found to have a top speed of 80.4mph, could accelerate from 0-60mph in 6.2 seconds and had a fuel consumption of 31mpgimp. The test car cost £1,157 including taxes of £386. They commented that car could be bought in component form and then it would have cost £399 for the parts from Lotus, £100 for the Ford engine and gearbox and £27 for the BMC rear axle.[13]

Top speed

A Seven's top speed greatly depends upon the body configuration, engine power and gearing. Early models with low-powered engines had difficulty exceeding 90mi/h, although a race-prepared Seven was clocked at 127mi/h whilst driven by Brausch Niemann through a speed-trap at the 1962 Natal Grand Prix.[14] In addition, clamshell style wings tend to create drag and generate lift at higher speeds. Cycle wings help alleviate this tendency, and low height Brookland aeroscreens or the lighter Perspex variants that can replace the windscreen help improve top end speed. Sevens do suffer from front end lift at high speed – the nose creates more lift than downforce at speeds over around 70mi/h, although retro fitted "winglets" may counter this.

Low speed acceleration

Nearly all Sevens, due to their extremely light weight (around 10cwt / 500 kg) have excellent acceleration, especially up to 70mi/h, depending on power. The original late 1950s Sevens could beat most contemporary saloon cars—and by the early 1960s, with improved Ford-Cosworth engines could take on most high-performance sports cars with 0–60 mph time in the low 7 seconds.

Braking

The less powerful early models had drum brakes all around, in common with most road cars of the time. Later models had front disc brakes. Physics favours small cars in braking and Sevens have excellent stopping distances.

Handling

The highest part of the car is about three feet (900 mm) from the road and it has a cloth top and side curtains with plastic back and side windows. The supports for the top and the windshield frame are aluminium. The lower chassis tubes are five inches (127 mm) from the road, while the wet-sump, bell housing, and one chassis tube are lower, meaning the centre of gravity is very low.

The front/rear weight distribution is nearly equal and the lack of a boot and small petrol tank assure that it remains fairly constant. It is, however, more front-heavy than more modern high-performance cars.

Suspension

In the original Seven, the front lower A-arm (or "wishbone") of the double wishbone suspension is traditional, but for the purpose of reducing weight, the upper suspension integrated an anti-roll (anti-sway) bar into a horizontal suspension arm. This approach formed a pseudo-wishbone which was semi-independent in nature. This approach worked well with early cross-ply tyres, but with later radials, the configuration seriously affected its adjustability.

For the rear suspension, Lotus originally used a live axle (or solid axle). This approach was very cost-effective since most production saloon cars up to the 1980s used these components. A mixture of Ford, Standard Motor Company[15] and Austin components was used. One disadvantage of live axles is higher unsprung weight, affecting handling and ride on rough surfaces.

Aerodynamics

In general, cars with non-optimised aerodynamics tend to be free of adverse aerodynamic effects on handling, but the front wheel arches, of all but the Series I, cause lift at high speeds. Like the good straight-line performance, the car's nimble handling is limited in the speed range, and this is not usually important in a car intended for public roads.

While the car's frontal area is small, the Lotus Seven has a drag coefficient (

\scriptstyleCd

) among the highest of any known production car - ranging from 0.65 to 0.75, depending on the bodywork.

Additionally, the clamshell front wings develop lift. This is accentuated by the slight natural lift caused by rotating wheels. Consequently, Sevens have exhibited understeer at high speeds.

Steering

The rack and pinion steering provide a minimum of play and friction.

Frame rigidity

It is a stressed skin construction, in which the flat aluminium body panels, and especially the floor, stiffen and effectively triangulate the largely rectangular steel tubular frame structure. This gives a rigid frame with few tubes and very little bodyweight that does not contribute to the frame stiffness. The flat panels avoid difficulties in shaping aluminum sheet into smooth compound curves. On the downside, it does not allow attractive curves or streamlining.

Mechanical details

Engines

Originally equipped with the Ford Sidevalve engine, the Series 2 received the new Ford Kent engine. The original "Super Seven" received versions of the Kent unit with Cosworth modifications. Later, the Kent engine was updated to the crossflow design; this 1.6-litre engine was the most commonly installed one in the Series 3 as well as Series 4. A limited number of earlier cars received Coventry Climax FWA engines, while the later cars were offered with the Lotus-Ford Twin Cam engine.

Frame and body

The Lotus Seven was designed with racing in mind, and lightness was of primary concern to Chapman. Like racing cars of the time, it was therefore built around a multi-tube space frame with high sides to allow a stiffer frame (longer lever arm). The Series II and later road versions had simpler frames than the more race-oriented Series I.

A front-mounted engine driving the rear wheels (a similar layout to most cars of the day) and a very lightweight steel spaceframe was covered with stressed aluminium panel bodywork.[16] The body panels were mainly flat to avoid the expense of more elaborate curved bodywork, and the simple cloth lined plastic doors were hinged from the windscreen. The nose-cone and wheel arches were originally aluminium parts, but these were replaced in the later S2 and S3 models with painted or self-coloured fibreglass.

Weight

Early Lotus Sevens weighed around 1,100 lb (10cwt/500 kg). Although the weight crept upward as production progressed, it remained remarkably low for a production car of over a litre displacement.

Suspension

The front was by "A" arms and coil springs with an anti-roll bar serving as the front half of the top A-arm. The rear had trailing arms, a triangular centre locating member, and a solid rear axle.

In the media

Literature

The Lotus Seven has spawned many books, test reports, and articles, many of which are still in print.

Replicas

Because of the Seven's relatively simple design, over 160 companies have offered replicas or Seven-type cars over the years.[21] Many have been challenged over the years by the UK rights-holder, Caterham.[22] Such cars are often referred to as "sevenesque"[23] or simply a "seven" or "se7en". Sometimes they are also called clubmans or "locost". Some examples are:

Also, see

References

External links

Notes and References

  1. Web site: Group Lotus History . 17 October 2006 . https://web.archive.org/web/20060829003821/http://www.grouplotus.com/generic/generic.php?section=1&page=2&page_id=2 . 29 August 2006 . dead .
  2. Web site: Lotus 7 Register. 19 October 2006.
  3. Web site: Classic Clubmans History . 19 October 2006 . https://web.archive.org/web/20070928031111/http://www.classic-clubmans.co.uk/History/index.html . 28 September 2007 . dead .
  4. Michael Sedgwick & Mark Gillies, A-Z of Cars 1945–1970, page 117
  5. Web site: Series Two Page: Original Specifications . https://web.archive.org/web/20191219121338/http://www.lotus7register.co.uk/ser2page.htm . 2019-12-19 . Lotus Seven Register .
  6. Web site: The South American Lotus Seven . https://web.archive.org/web/20200625025506/http://www.lotus7register.co.uk/index.htm . 2020-06-25 . Lotus Seven Register . 2000-06-18 . John W. . Watson .
  7. Web site: Seven . Automovil Sport . The story of the Lotus Sevens manufactured in Argentina . Richard . Vignoles . es .
  8. Steelbro innovations keep it in front of the competition, The Press, Christchurch, 14 September 2007, Fairfax Media
  9. New Zealand Classic Car magazine, Volume 22 Issue 2, page 67, ISSN 1170-9332
  10. The last Lotus 7 . https://web.archive.org/web/20181221214740/http://www.clublotus.org.nz/Edition%2057.pdf . 2018-12-21 . 12 . Club Lotus NZ Inc. . Rex . Oddy . 57 . Edition .
  11. Web site: Super 907 . Golden Gate Lotus Club . Chapman Report Online . Rosner . Jon . June–July 2003 . 2013-04-15 .
  12. Web site: Super 907. 20 September 2010.
  13. The Lotus Seven. The Motor. 12 February 1958.
  14. Web site: Natal Grand Prix. 21 October 2006.
  15. Lotus Seven Owner's manual
  16. Owner's manual
  17. News: Henry . Alan . Graham Nearn obituary . 21 February 2019 . 10 November 2009.
  18. Web site: Caterham Super Seven in "Taiho Shichauzo". IMCDb.org.
  19. Web site: Caterham Super Seven in "Ekusu doraibaa". IMCDb.org.
  20. Web site: GateKeepers HQ | Non-Gate Super Weapons. gatekeeperhq.iwarp.com.
  21. Web site: Seven Models . dead . https://web.archive.org/web/20080428212426/http://www.7rcb.be/SevenModels.htm . 28 April 2008 . 7rcb.be.
  22. Web site: "ReMarque" August 1986, page 1 - Lawsuits Fly as "Sevens" Proliferate.
  23. Web site: Sevenesque builds . Madabout Kitcars . 2011-12-18.
  24. Web site: Home . Birkindirect.com . 2011-12-18.
  25. Web site: Lotus Seven From Greece . Tsv.gr . 2011-12-18.