Indian locomotive class WAP-5 explained

WAP-5
Powertype:Electric
Builder:
Buildmodel:Lok 2000
Builddate:1995–present
Totalproduction:247 as of August 2024
Uicclass:Bo'Bo'
Bogies:Henschel Flexifloat
Wheeldiameter:New: 10920NaN0
Half-worn: 1054abbr=onNaNabbr=on
Full-worn: 10160NaN0
Wheelbase:13000mm
Length:181620NaN0
Width:3142abbr=onNaNabbr=on
Height:42370NaN0
Electricsystem: Overhead
Collectionmethod:pantograph
Gear Ratio:67:35:17 (160 km/h)
59:35:19 (180 km/h)
Tractionmotors:4 ABB Group 6FXA 7059
Multipleworking:2
Maxspeed:Operational : 1600NaN0
Trials: 1840NaN0
WAP5A: 2000NaN0[1]
Poweroutput:60000NaN0
Tractiveeffort:Starting : 258kN
Locobrakes:Air and Regenerative
Trainbrakes:Air
Safety:TPWS (Train Protection and Warning System), Vigilance Control, Slip/Slide Control, Main Overload Relay, No Volt Relay, Over Voltage Protection and Earth Fault Relay
Operator:Indian Railways
Fleetnumbers:30000-30200 & 35001+
Deliverydate:1995-1996
Firstrundate:1997
Disposition:Active

Indian locomotive class WAP-5 is a class of electric locomotives used by Indian Railways. The first ten locomotives were imported from ABB in Switzerland in 1995 and later manufactured by Chittaranjan Locomotive Works in India. On 3 July 2014, a WAP-5 set an Indian speed record by hauling a train between Delhi and Agra at a speed of 160km/h.[2] The locomotive has regenerative braking, flexible gear coupling, wheel-mounted disc brakes, and a potential for speed enhancement to 200km/h. Braking systems include 160kN regenerative brakes, disc brakes, automatic train air brakes and a charged spring parking brake.

Locomotive sheds

Last updated: August 2024[3]

Zone! rowspan="2" style="background: skyblue; text-align:center"
ShedShed CodeQuantity Introduction
HOGNon HOGTotal
Eastern RailwayHowrahHWHE335382019
Northern RailwayGhaziabadGZBE79641431997
VadodaraBRCE2442662011
Total136111247

Variants

In October 2015, a WAP-5A locomotive (no. 30086) was rolled-out with a gear ratio of 59:35:19 capable of speeds upto 200km/h for trial runs. In March 2018, a WAP-5 locomotive (no. 30136) with an enhanced power output of 4500kW was released which was later adopted as a standard based on successful trials. Some locomotives of this class are equipped with "Head On Generation" (HOG) in which electric power from the locomotive's pantograph is transferred to the coaches instead of "End Of Generation" where a power car equipped with diesel generator is provided at either end of the train rake to supply power.[4] [5] [6] The first WAP-5 locomotive (no. 30140) with HOG was rolled by CLW in June 2018.

In October 2020, two WAP-5 locomotives (no. 35012 and 35013) were given an asymmetric body design with an aerodynamic profile for one cab and a blunt profile for another cab at the opposite end, which is intended to be semi-permanently coupled with a train in a push-pull configuration for Tejas Express services. The two locomotives have a power output of 6000hp and will have a maximum speed of 160km/h.[7] Two modified WAP-5 locomotives (35027 and 35028) are used to haul the Amrit Bharat Express in a similar push-pull configuration.[8] [9]

Technical specifications

A 24 coach (1430t) passenger rake can be accelerated to 110 km/h in 312.1 seconds (over 6 Km), to 120 km/h in 402sec (6.9km); and to 130km/h in 556 sec (14.2km) by a WAP5.[10] [11] Specifications are as follows:[12]

General Information
GaugeBroad gauge 1676abbr=onNaNabbr=on
Line voltage25000 V
Type of currentAlternating Current (AC)
Axle load
AAR classificationBo-Bo
Length over head-stocks16880abbr=onNaNabbr=on
Length over buffers18162abbr=onNaNabbr=on
Bogie wheel base 2800abbr=onNaNabbr=on
Wheel base13000abbr=onNaNabbr=on
Body width3142abbr=onNaNabbr=on
Cab length2434abbr=onNaNabbr=on
Pantograph locked down height4237abbr=onNaNabbr=on
Bogie center distance10200abbr=onNaNabbr=on
Height over pantograph4237abbr=onNaNabbr=on
Body width3142abbr=onNaNabbr=on
CouplingCentral Buffer Couplers (CBC)
Surfacecorrugated or plain
Traction motors
Type6FXA 7059 3-phase asynchronous motors, 1563abbr=onNaNabbr=on, 2180 V, 370 A continuous, 396 A for 1 hr, 540 A max, 1585 rpm continuous, 3174 rpm max, Weight 1990 kg. Forced-air ventilation, partly suspended. Torque 6930/10000 N-m. 96% efficiency.
MakeABB
Traction motors insulationClass 200
Traction Motor's Short Time Overload Rating1150 kW, 1540 V, 540 A, 1107 rpm
Traction Motor's 1 hour rating1150 kW, 2044 V, 396 A, 1485 rpm
Traction Motor's Continuous Rating1150 kW, 2180 V, 370 A, 1585 rpm
Number of Traction Motors4
Gear Ratio 67:35:17 (160km/h)
59:35:19 (200km/h)
Transformer
TypeABB LOT-7500/LOT-7775: -primary, -secondary, -Auxiliary, - Hotel Load and -Filter
Transformer InsulationClass A
MakeABB, HI VOLT, BHEL
Weight10000 +/-3% kg
Power Converter
Number of converters2
SemiconductorsGTO thyristors / IGBT
GTO Type : UW-2423-2810
SG 3000G X H24 GTO thyristors (D 921S45 T diodes), 14 thyristors per unit (two units). Line converter rated at 2 x 1269 V @ 50 Hz, with DC link voltage of 2800 V. Drive converter rated at 2180 V phase to phase, 953 A output current *per phase, motor frequency from 0 to 160.3 Hz.
IGBTIGBT type 5SNA 1200G450300
2105 kW, individual axle control configuration, MITRAC software, water cooled.Newer locomotives have IGBT based propulsion system.
Hotel Load Converter
MakeBHEL / ABB
Rating2x500 kVA
Voltage750 V +/- 5%, 3 phase
Bogie
TypeBo-Bo Henschel Flexifloat bogies with quill drive.Bogie center distance 10200mm; bogie wheelbase 2800mm
  • Unsprung mass per axle: 2.691 t
  • This Locomotive has a Fully Suspended Drive.
Drive Arrangement Gear coupling and 3-stage gears
Design2-axle fabricated
Primary suspension coil
Secondary suspension coil
Pantograph
TypeTwo Stone India (Calcutta) AM-92, Two WBL-85, Two Schunk for the imported locomotives.
Pantograph Weight231 kg
Other information
2 FLAKT ABB Traction Motor Blowers3.6 cubic meter per sec
Landert Traction Motor Blower Motor3 phase, 415 V, 50 Hz, 2930 rpm, 25 kW
200L55-RFXH2A-01 Traction Motor Blower Motor InsulationClass F
2 Oil Cooler Blowers8.8 cubic meter per sec
Landert Oil Cooler Blower Motor3 phase, 415 V, 50 Hz,2930 rpm, 25 kW
200L55-RH2A Oil Cooler Blower Motor InsulationClass F
2 Howden Safanco Scavenge Blowers for Traction Motors and Oil Cooler Blower0.664 cubic meter per sec
Landert Scavenge Blower Motor for Traction Motors and Oil Cooler3 phase, 415 V, 50 Hz, 2850 rpm, 3 kW
100L28-R2C Scavenge Motor Blower Motor InsulationClass H
2 Transformer Oil Pumps by Plumeliaz1000 liters per minute
Landert Transformer Oil Pump Motor3-phase, 415 V, 50 Hz, 2850 rpm, 4.7 kW
112M-2B type Transformer Oil Pump Motor InsulationClass F
2 Converter Oil Pumps by Plumeliaz960 liters per minute
Converter Oil Pump Motor by Landert3-phase, 415 V, 50 Hz, 2860 rpm, 11 kW
112M-2F type Converter Oil Pump Motor InsulationClass F
2 Main Compressors by D&M1 kg/cm2
Main Compressor Motor by Landert3-phase, 415 V, 50 Hz, 730 rpm, 15 kW
200155-RPAH8B Main Compressor Motor InsulationClass H
2 Machine Room Blower by Flakt and ABB1 cubic meter per sec.
Machine Room Blower Motor by Landert1-phase, 415 V, 50 Hz, 2830 rpm, 2.6 kW
132M-RFXHE2C type Machine Room Blower Motor InsulationClass F
Scavenge Blower for Machine Room Blower by Howden Safanco0.1 cubic meter per sec.
Scavenge Blower Motor for Machine Room Blower by Landert1-phase, 415 V, 50 Hz, 2910 rpm, 0.75 kW
9DL24-RE2C type Scavenge Blower Motor for Machine Room Blower InsulationClass F
Auxiliary Compressor by D&M and Bristol141.6 ft per min., 7.03 kg per cm2.
Auxiliary Compressor Motor by D&M110 VDC, 1450 rpm, 75 kW
Battery by Saft Nife110 V, 199 AH, NiCd (SAF-39 SBL199)

Performance

WAP-5 (5440 HP) has the following capacity for ICF coaches in tonnes:

Gradient Start 40 km/h 50 km/h 60 km/h 70 km/h 80 km/h 90 km/h 100 km/h 110 km/h 120 km/h 130 km/h 140 km/h 150 km/h 160 km/h
Level 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1470 1230
1 in 500 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1470 1250 1065 910
1 in 200 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1350 1160 995 860 745 645
1 in 150 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1500+ 1310 1125 970 840 730 635 550
1 in 100 1500+ 1500+ 1500+ 1500+ 1460 1325 1125 970 840 730 635 555 480 420
1 in 50 1010 955 940 865 780 710 610 525 455 400 345 305 265 230
Average weight of an ICF coach is 55 tonnes.

See also

References

  1. News: ‘Make in India’ speed boost for Indian Railways! Gets first 200 kmph capable aerodynamic electric locomotive. 1 December 2023. Financial Express. 6 November 2018.
  2. News: 200 km in 90 mins: Delhi-Agra high speed train sets new speed record . 10 July 2014. The Economic Times. 3 July 2014.
  3. Loco holding. Railnet. 1 December 2023.
  4. News: Train had WAP-7 engine, 'black box' may reveal cause. Indian Express. 9 Aug 2010. 25 Aug 2012.
  5. Web site: Recent Developments. Chittaranjan Locomotive Works. 25 Aug 2012.
  6. Development of Electric locomotive with Head On Generation (HOG) facility. Indian Railways. 1 December 2023.
  7. News: New Aerodynamic 160 kmph WAP-5 Locomotives Flagged Off At CLW . Railpost.in. 2 October 2020. 27 December 2020.
  8. News: Nigam. Saumya. 27 December 2023. Amrit Bharat Express to launch with Push-Pull technology and other exciting features. 28 December 2023. India TV. en.
  9. News: 30 October 2023. Vande Sadharan train: All you need to know; How it is different from Vande Bharat train?. 30 December 2023. Business Today. en.
  10. Web site: Monograph on Bo-Bo Flexi Coil Fabricated Bogie. Indian Railways Institute of Civil Engineering. 20 March 2023. June 2017.
  11. Web site: Simulation of mix-traffic railway networks. Indian Railways Institute of Civil Engineering. 20 March 2023. 2017.
  12. Locomotive specifications. IRFCA. 1 December 2023.

External links