IP code explained

The IP code or ingress protection code indicates how well a device is protected against water and dust. It is defined by the International Electrotechnical Commission (IEC) under the international standard IEC 60529[1] which classifies and provides a guideline to the degree of protection provided by mechanical casings and electrical enclosures against intrusion, dust, accidental contact, and water. It is published in the European Union by the European Committee for Electrotechnical Standardization (CENELEC) as EN 60529.

The standard aims to provide users more detailed information than vague marketing terms such as waterproof. For example, a cellular phone rated at IP67 is "dust resistant" and can be "immersed in 1 meter of freshwater for up to 30 minutes". Similarly, an electrical socket rated IP22 is protected against insertion of fingers and will not become unsafe during a specified test in which it is exposed to vertically or nearly vertically dripping water. IP22 or IP2X are typical minimum requirements for the design of electrical accessories for indoor use.[2]

The digits indicate conformity with the conditions summarized in the tables below. The digit 0 is used where no protection is provided. The digit is replaced with the letter X when insufficient data has been gathered to assign a protection level. The device can become less capable; however, it cannot become unsafe.

There are no hyphens in a standard IP code. IPX-8 (for example) is thus an invalid IP code.

Origin of the letters IP

In the original IEC 60529 standard from year 1976, the letters IP are used without providing an explanation, and referred as "characteristic letters".[3] In the next editions of the standard, from years 1989 and 1999 respectively, the IP is explained to denote "international protection" on both French and English pages. According to the Finnish national committee of the IEC, one possibility is that the abbreviation is a combination of English word ingress and French word pénétration which stands for ingress, but finding the correct answer would require doing a historical study on the 1970's standardization, which is difficult because the experts preparing the original standards are probably retired or deceased.[4]

Code breakdown

This table shows what each digit or part of the IP code represents.[5]

Code
letters
FirstSecondThirdAdditionalSupplementary
Solid particle protectionLiquid ingress protectionMechanical impact resistanceOther protections
IP (Ingress Protection)0–6 or X0–9 or X0–9LetterLetter
By definitionRequiredRequiredNo longer usedOptionalOptional

First digit: Solid particle protection

The first digit indicates the level of protection the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects.[6]

Level sized Effective against Description
XUnknownX means no data is available to specify a protection rating about this criterion.
0No protection against contact and ingress of objects
1> 50mmAny large surface of the body, such as the back of a hand, but no protection against deliberate contact with a body part
2> 12.5mmFingers or similar objects
3> 2.5mmTools, thick wires, etc.
4> 1mmMost wires, slender screws, large ants, etc.
5Dust protectedIngress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with the safe operation of the equipment.
6Dust-tightNo ingress of dust; complete protection against contact (dust-tight). A vacuum must be applied. Test duration of up to 8 hours based on airflow.

Second digit: Liquid ingress protection

The second digit indicates the level of protection that the enclosure provides against harmful ingress of water.[7]

The ratings for water ingress are not cumulative beyond IPX6. A device compliant with IPX7 (covering water immersion) is not necessarily compliant with IPX5 or IPX6 (covering exposure to water jets). A device that meets both tests is indicated by listing both tests separated by a slash, e.g. IPX5/IPX7.

LevelProtection againstEffective againstDetails
XUnknownX means no data is available to specify a protection rating concerning these criteria.
0NoneNo protection against ingress of water
1Dripping waterDripping water (vertically falling drops) shall have no unsafe effect on the specimen when mounted upright onto a turntable and rotated at 1 RPM.Test duration: 10 minutesWater equivalent to 1mm rainfall per minute
2Dripping water when tilted at 15°Vertically dripping water shall have no harmful effect when the enclosure is tilted at an angle of 15° from its normal position. A total of four positions are tested within two axes. Test duration: 2.5 minutes for every direction of tilt (10 minutes total)
Water equivalent to 3mm rainfall per minute
3Spraying waterWater falling as a spray at any angle up to 60° from the vertical shall have no harmful effect, utilizing either: a) an oscillating fixture, or b) a spray nozzle with a counterbalanced shield.

Test a) is conducted for 5 minutes, then repeated with the specimen rotated horizontally by 90° for the second 5-minute test. Test b) is conducted (with a shield in place) for 5 minutes minimum.

For a spray nozzle:Test duration: 1 minute per square meter for at least 5 minutesWater volume: Pressure: 50-

For an oscillating tube:Test duration: 10 minutesWater volume: per hole

4Splashing of waterWater splashing against the enclosure from any direction shall have no harmful effect, utilizing either:a) an oscillating fixture, or b) A spray nozzle with no shield.Testa) is conducted for 10 minutes.b) is conducted (without shield) for 5 minutes minimum.Oscillating tube: Test duration: 10 minutes, or spray nozzle (same as IPX3 spray nozzle with the shield removed)
5Water jets Water projected by a nozzle (6.3mm) against enclosure from any direction shall have no harmful effects.Test duration: 1 minute per square meter for at least 3 minutesWater volume: 12.5 litres per minutePressure: 30abbr=onNaNabbr=on at distance of
6Powerful water jetsWater projected in powerful jets (12.5mm) against the enclosure from any direction shall have no harmful effects.Test duration: 1 minute per square meter for at least 3 minutesWater volume: Pressure: 100abbr=onNaNabbr=on at distance of
6KPowerful water jets with increased pressureWater projected in powerful jets (6.3mm nozzle) against the enclosure from any direction, under elevated pressure, shall have no harmful effects. Found in DIN 40050, and not IEC 60529. Test duration: at least 3 minutes
Water volume: Pressure: 1000abbr=onNaNabbr=on at distance of
7Immersion, up to depth Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (up to of submersion). Test duration: 30 minutes.Tested with the lowest point of the enclosure 1000mm below the surface of the water, or the highest point 150mm below the surface, whichever is deeper.
8Immersion, or more depth The equipment is suitable for continuous immersion in water under conditions which the manufacturer shall specify. However, with certain types of equipment, it can mean that water can enter but only so that it produces no harmful effects. The test depth and duration are expected to be greater than the requirements for IPx7, and other environmental effects may be added, such as temperature cycling before immersion. Test duration: agreement with the manufacturerDepth specified by the manufacturer, generally up to
9Powerful high-temperature water jetsProtected against close-range high-pressure, high-temperature spray downs.Smaller specimens rotate slowly on a turntable from 4 specific angles. Larger specimens are mounted in the intended position when used, no turntable required, and are tested freehand for at least 3 minutes at a distance of 0.15-.

The specific requirements for the test nozzle are shown in figures 7, 8, & 9 of IEC (or EN) 60529.

This test is identified as IPx9 in IEC 60529.

Test duration: Fixture: 30 sec. in each of 4 angles (2 min. total), Freehand: 1 min/m2, 3 min. minimumWater volume: 14-Pressure: 8– at distance of 0.1-Water temperature:

(All tests with the letter "K" are defined by ISO 20653 (replacing DIN 40050-9) and are not found in IEC 60529, except for IPx9, which is the same as the IP69K water test.)

Supplementary letter (optional)

For the protection of equipment specific to:

LetterMeaning
FOil resistant
HHigh voltage apparatus
MMotion during water test
SStationary during water test
WWeather conditions

The letter K is specified in ISO 20653 (replacing DIN 40050-9) and not in IEC 60529.

IPx9K and IPx9

DIN 40050-9 extended the newer IEC 60529 rating system with an IP69K rating for high-pressure, high-temperature wash-down applications.[8] Enclosures conforming with ISO 20653:2013 must be both dust-tight (IP6X) and able to withstand high-pressure and steam cleaning.

The IPx9K standard was originally developed for road vehicles—especially those that need regular intensive cleaning (dump trucks, concrete mixers, etc.)—but it also finds use in other areas, such as food processing machinery and car wash systems. It was superseded by ISO 20653:2013 Road Vehicles-Degrees of protection (IP code),[9] and complemented by the addition of a level 9 water ingress testing to IEC 60529, which includes essentially the same spray test as IPx9K, but also includes, in Figure 10 of the standard, a drawing for a test fixture designed to verify the correct water pressure.

Test setup

The test specifies a spray nozzle that is fed with water at and a flow rate of 14L/min16L/min. The nozzle is held 10–15 cm from the tested device at angles of 0°, 30°, 60° and 90° for 30 seconds each. The test device sits on a turntable that completes a rotation once every 12 seconds (5 rpm). The IPx9 specification details a freehand method for testing larger specimens that will not fit on a turntable (see table above). The free hand method also requires (at least) one additional minute of spray time (1 min/m2, 3 min. minimum). The test distance also increases to .175 m (0.15–0.2 m per section 14.2.9).

United States (NEMA rating)

See main article: NEMA enclosure types. In the U.S., the National Electrical Manufacturers Association defines NEMA enclosure types in NEMA standard number 250. The following table outlines which IEC 60529 IP code each respective NEMA guideline meets. Ratings between the two standards are not directly equivalent: NEMA ratings also require additional product features and tests (such as functionality under icing conditions, enclosures for hazardous areas, knock-outs for cable connections and others) not addressed by IP ratings.

NEMA enclosure[10] IP code
1 IP20
2 IP22
3, 3X, 3S, 3SX IP55
3R, 3RX IP24
4, 4X IP44, IP66, IP65
5 IP53
6 IP67
6P IP68
12, 12K, 13 IP54

See also

External links

Notes and References

  1. Web site: IEC 60529:1989+AMD1:1999+AMD2:2013 CSV IEC Webstore water management, smart city, rural electrification . 2024-05-08 . webstore.iec.ch.
  2. Web site: IP Rating - Ingress Protection Explained Tansun . 2024-05-08 . www.tansun.com.
  3. Book: IEC Publication 529: Classification des degrés de protection procurés par les enveloppes – Classification of degrees of protection provided by enclosures . . 1976 . 1st.
  4. Web site: SESKO: Frequently asked questions (in Finnish) . 2023-08-22 . sesko.fi.
  5. Web site: Degrees of Protection . Source IEx .
  6. Book: IEC 60529 - Degrees of protection provided by enclosures (IP Code) . International standard . International Electrotechnical Commission . 2.2 . 2013 . 21 . 9782832210864 . 864643678. .
  7. .
  8. . An English translation of the German original is available from DIN.
  9. ISO 20653:2013 Road Vehicles-Degrees of protection (IP code) Protection of electrical equipment against foreign objects, water and access
  10. Web site: NEMA Enclosure Types . November 2005 . National Electrical Manufacturers Association . 10 January 2017 . 7–9 . 10 June 2018 . https://web.archive.org/web/20180610223224/https://www.nema.org/Products/Documents/nema-enclosure-types.pdf . dead .