Hangprinter Explained

Hangprinter
Classification:Fused deposition modeling 3D printer
Inventor:Torbjørn Ludvigsen

Hangprinter is an open-source fused deposition modeling delta 3D printer notable for its unique frameless design. It was created by Torbjørn Ludvigsen. The Hangprinter uses relatively low cost parts and can be constructed for around US$250. The printer is part of the RepRap project, meaning many of the parts of the printer are able to be produced on the printer itself (partially self replicating). The design files for the printer are available on GitHub for download, modification and redistribution.[1]

Versions

Version 0

The Hangprinter v0, also called the Slideprinter, is a 2D plotter. It was designed solely to test if a 3D version could realistically be created.[2]

Version 1

The Hangprinter v1 uses counter weights to stay elevated.[3]

Version 2

All parts of the Hangprinter Version 2 are contained within a single unit which uses cables to suspend the printer within a room, allowing it to create extremely large objects over 4 meters tall.[4] [5] [6] [7]

Version 3

Version 3 of the Hangprinter has the motors and gears attached to the ceiling, making the carriage lighter.[8]

Version 4

Version 4 includes upgrades from version 3 including flex compensation, better calibration and automatic homing.[9]

Fused Particle Fabrication/Fused Granular Fabrication Hangprinters

To enable 3D printers to economically use recycled plastic feedstocks to enable distributed recycling and additive manufacturing (DRAM)[10] [11] several types of fused granular fabrication (FGF)/fused particle fabrication (FPF)[12] -based 3D printers have been designed and released with open source licenses. First, a large-scale printer was demonstrated[13] with a GigabotX extruder[14] based on the open source cable driven hangprinter concept. Then detailed plans using recyclebot auger techniques were released in HardwareX to build such a printer for under $1700.[15] This approach would further reduce the cost of using hangprinters to make large scale products as the cost of recycled shredded plastic is ~$1–5/kg while filament is generally around $20/kg. Makers that have built open source granulators[16] or have access to other types of waste plastic shredders (e.g. from Precious Plastic[17]) can generate feedstock for hanging waste printers for under $1/kg, which makes large scale production with a hangprinter competitive with any conventional manufacturing process.

Patent dispute

In 2022, a patent describing the “Sky Big Area Additive Manufacturing” (SkyBAAM) system was granted to UT-Battelle, LLC, a nonprofit corporation that operates the Oak Ridge National Laboratory (ORNL). The patent describes the core features already featured in HangPrinter, causing controversy in the open source community. The RepRap project established a GoFundMe campaign to cover the legal costs in their upcoming action to challenge the patent.[18] [19] [20]

In May 2023 it was announced that the US Patent Office rejected the wide claims of the SkyBAAM patent and would be settling on a much narrower patent instead. Per a post on Torbjørn Ludvigsen's blog "They largely agreed with our analysis. They rejected all the patent's original claims. They accepted a narrower version of them."[21] Per the interpretation provided in that post the narrower patent would only cover cases where every detail provided is included in the design, instead of those designs with any of the described details.

External links

Development

Repositories

Videos

Notes and References

  1. Web site: tobbelobb/hangprinter. GitHub. en. 2017-04-08.
  2. Web site: Ludvigsen. Torbjørn. The Slideprinter. Torbjørn's RepRap Blog. Torbjørn Ludvigsen. 21 May 2018.
  3. Web site: Ludvigsen. Torbjørn. First Finished Print. Torbjørn's RepRap Blog. Torbjørn Ludvigsen. 22 Sep 2020.
  4. News: Frameless 'Hangprinter' RepRap turns an entire room into a 3D printer. 3ders.org. 2017-03-19. en-US.
  5. News: The Hangprinter: A Frameless 3D Printer. Fabbaloo. 2017-03-19. en-US.
  6. News: Interview with the inventor of the frameless Hangprinter 3D printer building the Tower of Babel. 3D Printing Industry. 2017-03-19. en-US.
  7. Web site: Hanging 3D Printer Uses Entire Room As Print Bed. By. Hackaday. 20 March 2017 . 2017-03-20.
  8. News: Hangprinter Build Videos. 2017-12-16. Hackaday. 2018-05-21. en-US.
  9. Web site: Torbjørn's Reprap blog. torbjornludvigsen.com. Torbjørn Ludvigsen. 2020-09-22.
  10. Cruz Sanchez . Fabio A. . Boudaoud . Hakim . Camargo . Mauricio . Pearce . Joshua M. . 2020-08-10 . Plastic recycling in additive manufacturing: A systematic literature review and opportunities for the circular economy . Journal of Cleaner Production . en . 264 . 121602 . 10.1016/j.jclepro.2020.121602 . 218816964 . 0959-6526. free .
  11. Cruz Sanchez . Fabio A. . Boudaoud . Hakim . Hoppe . Sandrine . Camargo . Mauricio . 2017-10-01 . Polymer recycling in an open-source additive manufacturing context: Mechanical issues . Additive Manufacturing . en . 17 . 87–105 . 10.1016/j.addma.2017.05.013 . 2214-8604.
  12. Woern . Aubrey L. . Byard . Dennis J. . Oakley . Robert B. . Fiedler . Matthew J. . Snabes . Samantha L. . Pearce . Joshua M. . 2018 . Fused Particle Fabrication 3-D Printing: Recycled Materials' Optimization and Mechanical Properties . Materials . en . 11 . 8 . 1413 . 10.3390/ma11081413 . 30103532 . 6120030 . 1996-1944 . free .
  13. Petsiuk . Aliaksei . Lavu . Bharath . Dick . Rachel . Pearce . Joshua M. . 2022 . Waste Plastic Direct Extrusion Hangprinter . Inventions . en . 7 . 3 . 70 . 10.3390/inventions7030070 . 2411-5134 . free .
  14. Web site: Gigabot X 2 . 2023-02-27 . re:3D Life-Sized Affordable 3D Printing . en-US.
  15. Rattan . Ravneet S. . Nauta . Nathan . Romani . Alessia . Pearce . Joshua M. . 2023-03-01 . Hangprinter for large scale additive manufacturing using fused particle fabrication with recycled plastic and continuous feeding . HardwareX . English . 13 . e00401 . 10.1016/j.ohx.2023.e00401 . 2468-0672 . 9930197 . 36818952.
  16. Ravindran . Arvind . Scsavnicki . Sean . Nelson . Walker . Gorecki . Peter . Franz . Jacob . Oberloier . Shane . Meyer . Theresa K. . Barnard . Andrew R. . Pearce . Joshua M. . 2019 . Open Source Waste Plastic Granulator . Technologies . en . 7 . 4 . 74 . 10.3390/technologies7040074 . 2227-7080 . free .
  17. Web site: Precious Plastic Pro Machines . 2023-02-27 . preciousplastic.com.
  18. Web site: Ridiculous: Gov't Contractor Copies Open Source 3D Printing Concept… And Patents It. 25 June 2022 . TechDirt. 2022-06-26.
  19. Web site: ORNL gains patent for 'SkyBAAM' cable-hoisted construction 3D printing technology. 28 January 2022 . 3D Printing Industry. 2022-06-26.
  20. Web site: US11230032B2. 2022-06-26.
  21. Web site: Ludvigsen . Torbjorn . Torbjorn Ludvigsen . 2023-08-08 . torbjornludvigsen.com . en.

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