GE AC6000CW explained

GE AC6000CW
Powertype:Diesel-electric
Builder:GE Transportation
Buildmodel:AC6000CW
Builddate:1995–2001
Totalproduction:317
Aarwheels:C-C
Uicclass:Co′Co′
Wheeldiameter:420NaN0
Length:76feet
Width:10feet
Height:16feet
Axleload:720001NaN1 max
Locoweight:423000-
212-
Fueltype:diesel fuel
Fuelcap:5500usgal or 6200usgal
Primemover:GE 7FDL16, 7HDL16, GEVO-16 (rebuilds)
Rpmrange:200–1,050
Enginetype:45° V16, four-stroke cycle
Aspiration:Twin turbocharger, model 7S1408D
Displacement:251.2L (7HDL16, GEVO-16)[1]
175.2L (7FDL16)[2]
Alternator:GE GMG201
Tractionmotors:GE GEB13 AC
Cylindercount:16
Transmission:diesel electric
AC Alternator to DC link to AC Traction inverters and Motors
Multipleworking:Yes
Maxspeed:75mph (worn wheels)
Poweroutput:6000hp
Tractiveeffort:Starting: 188000lbf
Continuous: 166000lbf @ 11.6mph
Factorofadhesion:2.16 to 2.35
Locobrakes:Dynamic and electropneumatic brake
Trainbrakes:WABCO EPIC 3102 Electropneumatic, others with WABCO 26L pneumatic
Operator:CSX Transportation
Union Pacific Railroad
BHP Billiton
Locale:North America, Australia
Disposition:Nearly all built have been retired, scrapped, or rebuilt as C44ACM, GECX 6002 (formerly Union Pacific 7511) preserved at the Lake Shore Railway Museum in North East, Pennsylvania, one converted to a bar by Aberdeen, Carolina and Western Railway.

The AC6000CW is a 6000hp diesel electric locomotive built between 1995 and 2001 by GE Transportation. It is among the world's most powerful single-engined diesel locomotives. The locomotive was designed for extremely high horsepower needs, such as pulling heavy coal and ore trains. Most examples were purchased by two railroads: Union Pacific and CSX.[3]

Design and production

The AC6000CW was designed at the height of a horsepower race between the two major locomotive manufacturers, Electro-Motive Division of La Grange, Illinois with the SD90MAC, and GE Transportation of Erie, Pennsylvania with the AC6000CW, in the early to mid 1990s. The goal was .

GE worked with Deutz-MWM of Germany in 1994 to design and construct the 6250NaN 7HDL engine for the locomotives. The first locomotive with a 7HDL was the "Green Machine" GE 6000, nicknamed for its green paint scheme. The first production models were also built in 1995: CSX Transportation 600-602, and Union Pacific Railroad 7000-7009. All these locomotives were released to their respective owners in late 1996, once GE's testing was complete.

GE built 106 AC6000CWs for Union Pacific, but with the older, proven 7FDL engine installed, rated for 4400HP. These units were originally intended to be converted to the 6250HP 7HDL engine after some problems with the 7HDL were solved, but the conversion never occurred. GE calls these units AC6000CW "Convertibles", while UP classifies them as C6044ACs or AC4460CWs.

The AC6000CW ended production in 2001. Union Pacific designates their units as C60AC, CSX as CW60AC and CW60AH.

Service history

The initial locomotives suffered from various mechanical problems with the most severe being the engine itself. There were major vibration problems which were addressed by increasing the engine mass to lower the resonant frequency. This in turn caused problems with the twin turbochargers. These problems caused GE to push back full production of the new model until 1998. Changes such as stiffer materials and increased engine wall thickness (to increase mass) were in place at full production.

CSX Transportation had re-powered many of their AC6000CW units from 16-7HDL engines to GEVO-16 to make them more reliable and environmentally friendly. These units were capable of 5800hp but had been rated at 4600hp and classified as CW46AHs. Union Pacific also had their 16-7HDL AC6000's repowered with FDL-16's, creating an entire fleet of 4,400-hp AC6000CWs.

Beginning in 2018, Union Pacific had begun sending its AC6000CWs to GE for rebuilding. The rebuilt units are classified as C44ACMs.[4]

By 2024, CSX had scrapped or sold off all of their AC6000 except for three of their pre-production AC6000CWs that were repowered with FDL16 engines. The rest were either sold off to leasing company Progress Rail Services (PRLX), the Western New York and Pennsylvania Railroad (WNYP), or scrapped.

World record

On June 21, 2001, all eight of the Australian mining company BHP Billiton's Mount Newman railway AC6000s worked together to set the world record for the heaviest and longest train. They hauled 99734t and 682 wagons for 275km (171miles) between Yandi mine and Port Hedland. The train was 7.3sigfig=4NaNsigfig=4 long and carried of iron ore.[5] The record still stands . These are the only AC6000CWs that were exported outside of the United States. They are the most powerful locomotives to have operated in Australia.[6]

Operators

!Operator!Type!Roadnumber!Num Built!Build Date!Notes
BHP BillitonStandard6070 (Port Hedland)8June -July 1999Wrecked and retired in 2011
6071 (Chichester)In 2013/14 these were replaced by EMD SD70ACes.[7] Despite their historical significance, they were eventually scrapped in late 2014 after BHP couldn't find any buyers who were interested in acquiring the locomotives.[8]
6072 (Hesta)
6073 (Fortescue)
6074 (Kalgan)
6075 (Newman)
6076 (Mount Goldsworthy)
6077 (Nimingarra)
CSX TransportationStandard600-6023December 1995600-602 original prime movers replaced with 4400hp 7FDL16 engines. This is due to these units being pre-production models and mechanical differences between them and the production model.
603-699, 5000-5016114October 1998-April 2000All sold to Progress Rail. 603-699, 5000-5016's original prime movers replaced with 4600hp 16 cyl. GEVO prime movers and new computer equipment essentially making them ES46ACs. CSX classifies these units as CW46AHs.

5015 and 5016 were both classified as a CW60AH.

Union PacificStandard7500-750910November 1995-December 1996These units were originally numbered 7000-7009. 7000 was the first AC6000CW ever built.
7510-755445July-December 1998
7555-757925January 2001All were converted to AC4460CW units and renumbered to 6888-6968
Convertible7336-740570November 1995-September 1996These units were renumbered to 7010-7079 to make room for ES44ACs.
7300-7337, 7339, 7340, 7342, and 734442March-May 1998

Preservation

GECX #6002 (ex-Union Pacific #7511) was donated by GE to the Lake Shore Railway Museum in North East, Pennsylvania in 2022. It is the first modern AC traction locomotive to enter preservation.[9]

The Aberdeen Carolina and Western Railway has created their "Engine Room 87" out of the scrapped husk of former PRLX 656/CSX 666 for the US Open special train.[10]

Notes

  1. https://web.archive.org/web/20010710154837/http://www.getransportation.com/general/apps/freight_rail/technology/engines.htm Official archived engine description
  2. http://wenku.baidu.com/view/f51df32f7375a417866f8f28.html 7FDL16 Specifications Page 24
  3. Book: McDonnell, Greg. Field guide to modern diesel locomotives. 2002. Kalmbach Publishing. 0-89024-607-6. Waukesha, Wisc.. 74–77. 50411517.
  4. Web site: Cotey . Angela . 2018-03-18 . Union Pacific begins GE rebuilding program NEWSWIRE . live . https://web.archive.org/web/20240807190042/https://www.trains.com/trn/news-reviews/news-wire/13-union-pacific-begins-ge-rebuilding-program/ . 2024-08-07 . 2024-08-07 . . en-US.
  5. http://www.railwaygazette.com/news/single-view/view/bhp-breaks-its-own-39heaviest-train39-record.html BHP breaks its own 'heaviest train' record
  6. Book: Clark, Peter . An Australian Locomotive Guide . Rosenberg Publishing . 2012 . 9781921719554 . 288.
  7. "BHPB Iron Ore Update" Motive Power Issue 91 January/February 2014 page 9
  8. Web site: 10-2014 - Pilbara Railways Scanned and Digital Image Showcase . 2019-02-22 . www.pilbararailways.com.au.
  9. Web site: 23 March 2022 . Wabtec donates AC6000 locomotive to Lake Shore museum . live . https://web.archive.org/web/20230530011736/https://www.trains.com/trn/news-reviews/news-wire/wabtec-donates-ac6000-locomotive-to-lake-shore-museum/ . 2023-05-30 . 2022-03-23 . . en-US.
  10. Web site: 2024-07-18 . General Electric AC6000CW locomotives: Where are they now? . live . https://web.archive.org/web/20240719095446/https://www.trains.com/trn/railroads/locomotives/general-electric-ac6000cw-locomotives-where-are-they-now/ . 2024-07-19 . 2024-07-29 . . en-US.