| Native Name: | Huta Fryderyk |
| Native Name Lang: | pl |
| Defunct: | (decision) (beginning of liquidation) (defunct) |
| Hq Location Country: | Poland |
Fryderyk Smelting Works, officially Royal Fryderyk Smelting Works was a silver and lead smelting plant operating from 1786 to 1933 located in Upper Silesia in (since 1975 a district of Tarnowskie Góry).[1] [2]
It was founded on the initiative of Count Friedrich Wilhelm von Reden, who made significant contributions to the industrial development of Upper Silesia. It was named after the King of Prussia, Frederick the Great. The plant processed ores from the Royal in (nowadays the Historic Silver Mine in Tarnowskie Góry). It gave rise to a new settlement – Strzybnica – built for the plant's workers. In 1922, it was taken over by the Second Polish Republic and hosted dignitaries such as Marshal Józef Piłsudski and President Stanisław Wojciechowski. In 1937, after over 150 years of operation, the plant was closed. Soon after World War II, the area was taken over by the Strzybnica Metal Works, later renamed the Zamet Mechanical Works in Tarnowskie Góry in 1976.
The area of the former Fryderyk Smelting Works (formerly the Zamet Mechanical Works, currently Zamet Budowa Maszyn S.A.) is located in the north-western district of Tarnowskie Góry – – between (part of), Father Edward Płonka Street (formerly Metalowców Street),[3] Kościelna Street, and – until 22 December 2016[4] – Zametowska Street. Nearby runs, which connects with Opole Główne station and until April 2018 had an industrial spur leading to the plant.[5] [6]
The silver and lead smelting plant at the site of the former Donnersmarcks' hammer mill in [7] near Tarnowskie Góry [8] was built by the Prussian government on the initiative of Count Friedrich Wilhelm von Reden in just six months in 1786. The construction was overseen by, brought to Silesia by Reden.[9] Smelting of ore in two blast furnaces began on 27 September 1786, using water from the drainage canal of the Boże Wspomóż adit,[10] while the ore was supplied from the Royal Fryderyk Mine in . Initially, charcoal was used as fuel, which was gradually replaced with coke produced on-site from around 1790 to reduce production costs and achieve higher temperatures.[11] In the 1830s, black coal was also introduced for flaming.
During the initial period of operation, the smelter produced 32,384 kg of silver, 28,050 tons of lead, and 30,142 tons of lead monoxide.[12]
In 1799, the smelter employed almost a hundred workers. By the end of this period, with the expansion of the plant to include 6 coke-fired furnaces and a blowing engine powered by a steam engine with a capacity of 16 horsepower (in 1858), employment increased to 180 people.
During the second stage of operation, the Fryderyk Smelting Works became independent. A royal smelting office was established there. Previously, it was supervised by the Royal Upper Silesian Mining Office in Tarnowskie Góry.
The beginning of this period saw increased ore deliveries from the Royal Fryderyk Mine and smaller private mines. This necessitated the expansion of the plant and modernization of production technology. A new method of silvering lead was introduced, allowing for increased lead production at the expense of lead monoxide. Additionally, in 1868, a zinc distillation furnace was built, enabling the production of pure zinc from the slag produced during ore smelting. The number of furnaces increased to 11. From 1867 to 1886, lead production increased from 3,596 to 15,061 tons (319%), while lead monoxide production increased from 827 to 1,697 tons (105%).
Employment also increased during this period, with the number of employees fluctuating as follows:
| Year | Number of employees | |
|---|---|---|
| 1863 | 214 | |
| 1866 | 230 | |
| 1868 | 183 | |
| 1876 | 312 | |
| 1883 | 333 | |
| 1886 | 544 |
In total, between 1786 and 1886 (over 100 years), the Fryderyk Smelting Works produced 167,556 kg of silver, 178,011 tons of lead, and 52,726 tons of lead monoxide, with a total value of 106,358,076 Deutsche Marks. From 1865, lead was exported to Austria and Russia, and from 1865 to 1877, also to America.
During this period, there was a peak in the modernization of furnace constructions, allowing for the roasting of poorer ores and the separation of sulfur from them, which enabled the start of sulfuric acid production in 1900. The plant was expanded again between 1900 and 1909, employment increased (to 640 people in 1910), and the equipment was electrified.
Numerous processing plants were established in the vicinity of the smelter, including a factory for lead shot and sheet metal (owned by since 1887), and a lead products factory founded in 1895 directly adjacent to the Fryderyk Smelting Works, owned by Bleiindustrie-Aktiengesellschaft vorm. Jung & Lindig from Freiberg in Saxony.[14]
During the Third Silesian Uprising, supervision of the smelter was taken over by a representative of the Polish plebiscite committee.[15] On 22 June 1922, the plant was officially taken over by the Polish treasury, becoming a state-owned enterprise. On August 26 of the same year, Chief of State Józef Piłsudski visited the plant and personally poured the first block of silver in the Polish smelter. On 16 March 1923, under the name Polish Treasure Lead and Silver Smelting Works in Strzybnica (Upper Silesia) Leased Company Tarnowskie Góry SA (abbreviated as Tarnoferme), the company was transferred to a corporation, half of the capital of which belonged to the treasury, and the other half to private French capital[16] (Mineraux et Métaux Paris). As a result, there was a limitation on the supremacy of state authorities over the smelter and practically no possibility of interference in the rights of the owners.[17] A month after the establishment of the leased company, President of Poland Stanisław Wojciechowski visited the smelter.
Around 1927, the workforce numbered approximately 500 employees. In 1925, the smelter in Strzybnica produced 2,100 tons of lead, 850 tons of lead monoxide, and 1,500 kg of silver. Every year, about 6,000 tons of sulfuric acid were also produced. By 1932, this had decreased to only 1,500 tons of lead, 630 tons of lead monoxide, and 1,000 kg of silver. This was due to the loss, after the division of Upper Silesia to Germany, of the western mining area of the Fryderyk mine; until 1922, over 3,000 tons of ore from this mine were smelted, but from 1922, it was only 500 tons.
Around 1927, the management of the smelter included engineer Clemens Mülkay and former Minister of Internal Affairs . On 15 February 1932, the decision was made to close the plant, and on 21 April 1933, the liquidation of the Tarnoferme company began. The slag accumulated around the plant and the remnants of ores from the mining areas of Brzozowice, Cecylia, and Nowa Helena were purchased by the Giesche company. The liquidation of the plant was completed on 25 July 1937.
Among the reasons for the closure of the smelter were:
Industrial activity on the site of the former lead and silver smelter was reactivated in 1946. A cast iron foundry, a pattern shop, and design and mechanical departments were launched.[18] New machines were installed in the halls, while the original furnaces from the late 18th century were mindlessly destroyed. In 1949, a company called Strzybnica Metal Works was established, supervised by the Central Management of Non-Ferrous Metals Industry in Katowice. A year later, the name of the plant was changed to Processing Plant Strzybnica.[19] Between 1953 and 1954, a project to expand the plant with a steel casting foundry and a machine park was implemented.
On 1 April 1961, as a result of the merger of the Strzybnica plant with the Mechanical and Assembly Plant of Non-Ferrous Ore Mining in Piekary Śląskie, the Mechanical Plant of Non-Ferrous Metals Industry Zamet was established in Strzybnica.
In 1964, a new mechanical processing department was put into operation, and in 1966, iron foundry and prototype departments were established. Additionally, electric and experimental production plants were created. In 1971, the design department was expanded. During this period, production of machinery, equipment, steel structures, parts, and components for plants belonging to the Non-Ferrous Metals Mining and Metallurgical Union in Katowice was launched. This included, among other things, reinforcements and shaft cages, overburden and underburden devices, buckets and mine carts, and conveyor belts for mining, flotation machines, and pumps for ore enrichment plants, coolers and pipelines for chemical plants, electrolytic tanks, foundry machines, and equipment for zinc rectification for smelters, as well as equipment for plastic processing of non-ferrous metals. Armament production was also started between 1977 and 1979. In 1975, gear machining nests and a heat treatment department were launched. A year later, after the merger of the town of Strzybnica with the city of Tarnowskie Góry, the name of the plant was changed to Mechanical Plant Zamet in Tarnowskie Góry.
From 1974 to 1980, the management of Zamet supported the reconstruction of the in,[20] sponsored housing development from 1981 to 1982, and built a holiday resort for plant employees near the reservoir in .[21]
In 1986, machine exports began to countries including Yugoslavia, East Germany, Czechoslovakia, the USSR, Romania, West Germany, the Netherlands, and Italy. Celebrations were also held to commemorate the 200th anniversary of the start of the smelting activity at Zamet by the Fryderyk Smelting Works.[22] On 5 July 1988, the first secretary of the Provincial Committee of the Polish United Workers' Party,, made an economic visit to the plant.[23]
To enhance the quality of production, Zamet cooperated with institutions such as the Silesian University of Technology in Gliwice, the AGH University of Krakow, the, and the, as well as design offices: Hutmaszprojekt, Biprohut, and .
With the beginning of the 1990s, Zamet became part of the Famur Group as ZAMET Construction Machinery S.A. In 2004, the subsidiary in Bytom was incorporated into the company – a unit created based on the mechanical department of the former .[24]
In 2010, the plant was acquired by Pioma Industry S.A. from Piotrków Trybunalski. The transaction was worth 85 million PLN and resulted in the change of name to Zamet Industry Joint Stock Company.[25] In 2013, ZAMET Construction Machinery S.A., Zamet Industry Joint Stock Company, and jointly formed the ZAMET Group.
The table below shows the production at the Fryderyk Smelting Works from 1787 to 1932. The largest production of a given material is indicated in bold.
| Year | silver [kg] | lead [t] | lead monoxide [t] | |
|---|---|---|---|---|
| 1787 | 6 | 72 | 26 | |
| 1788 | 343 | 287 | 162 | |
| 1790 | 185 | 180 | 153 | |
| 1795 | 367 | 372 | 219 | |
| 1800 | 398 | 340 | 439 | |
| 1810 | 324 | 167 | 512 | |
| 1820 | 270 | 339 | 367 | |
| 1830 | 222 | 131 | 380 | |
| 1835 | 300 | 516 | 90 | |
| 1840 | 274 | 177 | 406 | |
| 1847 | 440 | 304 | 407 | |
| 1850 | 418 | 522 | 154 | |
| 1853 | 763 | 514 | 311 | |
| 1860 | 853 | 487 | 723 | |
| 1861 | 2,090 | 1,414 | 845 | |
| 1862 | 4,016 | 2,973 | 323 | |
| 1863 | 4,510 | 2,905 | 925 | |
| 1865 | 5,000 | 4,113 | 732 | |
| 1870 | 5,702 | 5,463 | 948 | |
| 1875 | 7,753 | 7,379 | 1,145 | |
| 1880 | 5,865 | 7,436 | 776 | |
| 1882 | 5,245 | 8,683 | 1,077 | |
| 1886 | 6,650 | 15,061 | 1,697 | |
| 1890 | 6,837 | 15,700 | 1,660 | |
| 1900 | 10,041 | 21,651 | 813 | |
| 1905 | 12,475 | 41,611 | 658 | |
| 1910 | 8,339 | 32,138 | 813 | |
| 1913 | 8,111 | 34,350 | 1,065 | |
| 1925 | 1,500 | 2,100 | 850 | |
| 1926 | 10,000 | 17,000 | 200 | |
| 1932 | 1,000 | 1,500 | 630 |
Two objects dating back to the expansion period of the plant in the early 20th century are now included in the Municipal Heritage Register:[26]