Dynamo 7.0 Explained

DTU Dynamo 7.0
Assembly:Kongens Lyngby, Denmark
Predecessor:Dynamo 6.0
Successor:Dynamo 8.0
Engine:49 cm3 single-cylinder 3 valve SOHC
Transmission:2-speed manual
Weight:approx. 120 kg
Sp:uk

The Dynamo 7.0 is the seventh generation car run by DTU Roadrunners to compete in the Urban Concept class in the Shell Eco-marathon Europe. The car is developed by students at the Technical University of Denmark with the single purpose of achieving the best fuel economy as possible.

The Dynamo 7.0 features a 49 cm3 moped engine run on second generation second generation bioethanol.

In the 2011 Shell Eco-marathon Europe the Dynamo 7.0 achieved a record of 509.4 km/L (gasoline equivalent) at the EuroSpeedway Lausitz racetrack, placing it first in the category of Urban Concept cars with internal combustion engines.

Design and technology

Engine and drive train

A 49 cc four-stroke spark ignited engine originating from a high-end moped is powering the Dynamo 7.0. The engine was in its originally application running on gasoline but has been modified to run on ethanol as a green alternative.[1] [2] For this purpose the engine control unit (ECU) had to be replaced by a custom programmable ECU developed by students participating in the project. The programmable ECU enables user control of the air–fuel ratio. During a race the engine is run with a lean mixture to optimize fuel efficiency resulting in a thermal efficiency of approximately 30 percent.[3]

Engine performance
GasolineEthanol
Power [kW]1.8 @ 5500 rpm 2.0 @ 6000 rpm
Torque [Nm]3.4 @ 4000 rpm 3.5 @ 4000 rpm

The car has only one wheel drive, meaning the engine transfers the torque to the rear right wheel. Torque is transferred to the wheel through a 2-speed manual transmission with an automatic dry clutch.[4]

Body and chassis

The car is made with separate chassis and bodywork. The aluminium chassis features double wishbone-style suspension. The suspension has no dampers and only act as linkage between the vehicle and the wheel enabling adjustments of ride height, camber and toe.[5]

The body is made from carbon-fiber-reinforced polymer. It carries no structural loads and acts only as a housing guiding the air around the car. The aerodynamics of an eco-marathon challenger is a key parameter to optimize fuel efficiency. Therefore a spoiler was installed subsequently to improve the initial design which suffered from a somewhat high drag coefficient. The body is equipped with LED indicator, head- and rear light.

The car is capable of carrying only the driver together with a suitcase-like object stored in the engine compartment.

Race results

During the Shell Eco-marathon 2011 at EuroSpeedway Lausitz a total of five valid attempts were made.[6] In each attempts improvement in fuel economy was made. This was achieved by optimizing several settings in the car including gear-ratio, fuel amount regulation, clutch engagement and aerodynamics.[7]

2011 Race results
Attempt number Result [km/L]
1 338.3
2 428.3
3 457.5
4 473.5
5 509.4

External links

  1. http://ecocar.dk/
  2. https://web.archive.org/web/20120502114924/http://www.shell.com/home/content/ecomarathon/europe/
  3. http://www.dtu.dk/Nyheder/Nyt_fra_DTU/Arkiv.aspx?guid=
  4. http://www.dtu.dk/Nyheder/Nyt_fra_DTU/Arkiv.aspx?guid=

Notes and References

  1. Web site: Ecocar.dk: Engine description . . 2012-04-28 . dead . https://archive.today/20121217234034/http://www.ecocar.mek.dtu.dk/Dynamo/Engine.aspx . 2012-12-17.
  2. Web site: Worlds top eco-car wins using ethanol . Inbicon . 2012-04-28 . dead . https://web.archive.org/web/20111127084747/http://www.inbicon.com/About_inbicon/News/Data/Pages/Worlds_top_eco-car_wins_using_ethanol_Inbicon.aspx . 2011-11-27.
  3. Web site: DTU rykker på bioethanol til dette års Shell Eco-marathon (English: DTU goes for bioethanol for this year's version of the Shell Eco-marathon) . Ingeniøren (English: The News Magazine "The Engineer") . 2012-04-28 . 2011-09-20 . https://web.archive.org/web/20110920161721/http://ing.dk/artikel/119235-dtu-rykker-paa-bioethanol-til-dette-aars-shell-eco-marathon . dead .
  4. Web site: DTU Roadrunners' økobil kørte længst på literen (English: DTU Roadrunners eco-car drove farthest to the litre) . DTUbroadcast . 2012-04-28.
  5. Web site: Ecocar.dk: Steering and suspension . . 2012-04-28 . dead . https://archive.today/20121217233237/http://www.ecocar.mek.dtu.dk/Innovator/Steering%20and%20suspension.aspx . 2012-12-17.
  6. Web site: Shell Eco-marathon Europe 2011 Final results : UrbanConcept Internal Combustion Engine . Royal Dutch Shell . 2012-04-24 . dead . https://web.archive.org/web/20120927113814/http://www-static.shell.com/static/ecomarathon/downloads/2011/europe/results/Final_results_Europe_2011_UrbanConcept_Internal_Combustion_Engine.pdf . 2012-09-27 .
  7. Web site: Ecocar.dk: Achievements 2011 . . 2012-04-28 . dead . https://archive.today/20121217225552/http://www.ecocar.mek.dtu.dk/Achievements/2011.aspx . 2012-12-17.