In solid mechanics, in the field of rotordynamics, the critical speed is the theoretical angular velocity that excites the natural frequency of a rotating object, such as a shaft, propeller, leadscrew, or gear. As the speed of rotation approaches the object's natural frequency, the object begins to resonate, which dramatically increases system vibration. The resulting resonance occurs regardless of orientation. When the rotational speed is equal to the natural frequency, then that speed is referred to as a critical speed.
All rotating shafts, even in the absence of external load, will deflect during rotation. The unbalanced mass of the rotating object causes deflection that will create resonant vibration at certain speeds, known as the critical speeds. The magnitude of deflection depends upon the following:
In general, it is necessary to calculate the critical speed of a rotating shaft, such as a fan shaft, in order to avoid issues with noise and vibration.
Like vibrating strings and other elastic structures, shafts and beams can vibrate in different mode shapes, with corresponding natural frequencies. The first vibrational mode corresponds to the lowest natural frequency. Higher modes of vibration correspond to higher natural frequencies. Often when considering rotating shafts, only the first natural frequency is needed.
There are two main methods used to calculate critical speed—the Rayleigh–Ritz method and Dunkerley's method. Both calculate an approximation of the first natural frequency of vibration, which is assumed to be nearly equal to the critical speed of rotation. The Rayleigh–Ritz method is discussed here. For a shaft that is divided into n segments, the first natural frequency for a given beam, in rad/s, can be approximated as:
\omega1 ≈ \sqrt{
| |||||||||
where g is the acceleration of gravity, and the
wi
yi
\omega1 ≈ \sqrt{
| g | |
| ymax |
where
ymax
| 60 | |
| 2*\pi |
If a beam has multiple types of loading, deflections can be found for each, and then summed. If the shaft diameter changes along its length, deflection calculations become much more difficult.
The static deflection expresses the relationship between rigidity of the shaft and inertial forces; it includes all the loads applied to the shaft when placed horizontally.[1] However, the relationship is valid no matter what the orientation of the shaft is.
A system's critical speeds depend upon the magnitude, location, and relative phase of shaft unbalance, the shaft's geometry and mechanical properties, and the stiffness and mass properties of the support structure. Many practical applications suggest as good practice that the maximum operating speed should not exceed 75% of the critical speed; however, some systems operate above the first critical speed, or supercritically. In such cases, it is important to accelerate the shaft through the first natural frequency quickly so that large deflections don't develop.