Copper alloys are metal alloys that have copper as their principal component. They have high resistance against corrosion. Of the large number of different types, the best known traditional types are bronze, where tin is a significant addition, and brass, using zinc instead. Both of these are imprecise terms. Latten is a further term, mostly used for coins with a very high copper content. Today the term copper alloy tends to be substituted for all of these, especially by museums.[1]
Copper deposits are abundant in most parts of the world (globally 70 parts per million), and it has therefore always been a relatively cheap metal. By contrast, tin is relatively rare (2 parts per million), and in Europe and the Mediterranean region, and even in prehistoric times had to be traded considerable distances, and was expensive, sometimes virtually unobtainable. Zinc even commoner at 75 parts per million, but is harder to extract from its ores. Bronze with the ideal percentage of tin was therefore expensive and the proportion of tin was often reduced to save cost. The discovery and exploitation of the Bolivian tin belt in the 19th century made tin far cheaper, although forecasts for future supplies are less positive.
There are as many as 400 different copper and copper alloy compositions loosely grouped into the categories: copper, high copper alloy, brasses, bronzes, copper nickels, copper - nickel - zinc (nickel silver), leaded copper, and special alloys.
The similarity in external appearance of the various alloys, along with the different combinations of elements used when making each alloy, can lead to confusion when categorizing the different compositions. The following table lists the principal alloying element for four of the more common types used in modern industry, along with the name for each type. Historical types, such as those that characterize the Bronze Age, are vaguer as the mixtures were generally variable.
Family | Principal alloying element | UNS numbers | |
---|---|---|---|
Copper alloys, brass | Zinc (Zn) | C1xxxx - C4xxxx,C66400 - C69800 | |
Phosphor bronze | Tin (Sn) | C5xxxx | |
Aluminium bronzes | Aluminium (Al) | C60600 - C64200 | |
Silicon bronzes | Silicon (Si) | C64700 - C66100 | |
Cupronickel, nickel silvers | Nickel (Ni) | C7xxxx |
Name | Nominal composition (percentages) | Form and condition | Yield strength (0.2% offset, ksi) | Tensile strength (ksi) | Elongation in 2 inches (percent) | Hardness (Brinell scale) | Comments | |
---|---|---|---|---|---|---|---|---|
Copper (ASTM B1, B2, B3, B152, B124, R133) | Cu 99.9 | Annealed | 10 | 32 | 45 | 42 | Electrical equipment, roofing, screens | |
Cold-drawn | 40 | 45 | 15 | 90 | ||||
Cold-rolled | 40 | 46 | 5 | 100 | ||||
Gilding metal (ASTM B36) | Cu 95.0, Zn 5.0 | Cold-rolled | 50 | 56 | 5 | 114 | Coins, bullet jackets | |
Cartridge brass (ASTM B14, B19, B36, B134, B135) | Cu 70.0, Zn 30.0 | Cold-rolled | 63 | 76 | 8 | 155 | Good for cold-working; radiators, hardware, electrical, drawn cartridge cases. | |
Phosphor bronze (ASTM B103, B139, B159) | Cu 89.75, Sn 10.0, P 0.25 | Spring temper | — | 122 | 4 | 241 | High fatigue-strength and spring qualities | |
Yellow or High brass (ASTM B36, B134, B135) | Cu 65.0, Zn 35.0 | Annealed | 18 | 48 | 60 | 55 | Good corrosion resistance | |
Cold-drawn | 55 | 70 | 15 | 115 | ||||
Cold-rolled (HT) | 60 | 74 | 10 | 180 | ||||
Manganese bronze (ASTM 138) | Cu 58.5, Zn 39.2, Fe 1.0, Sn 1.0, Mn 0.3 | Annealed | 30 | 60 | 30 | 95 | Forgings | |
Cold-drawn | 50 | 80 | 20 | 180 | ||||
Naval brass (ASTM B21) | Cu 60.0, Zn 39.25, Sn 0.75 | Annealed | 22 | 56 | 40 | 90 | Resistance to salt corrosion | |
Cold-drawn | 40 | 65 | 35 | 150 | ||||
Muntz metal (ASTM B111) | Cu 60.0, Zn 40.0 | Annealed | 20 | 54 | 45 | 80 | Condensor tubes | |
Aluminium bronze (ASTM B169 alloy A, B124, B150) | Cu 92.0, Al 8.0 | Annealed | 25 | 70 | 60 | 80 | — | |
Hard | 65 | 105 | 7 | 210 | ||||
Beryllium copper (ASTM B194, B196, B197) | Cu 97.75, Be 2.0, Co or Ni 0.25 | Annealed, solution-treated | 32 | 70 | 45 | B60 (Rockwell) | Electrical, valves, pumps, oilfield tools, aerospace landing gears, robotic welding, mold making [3] | Beryllium Copper |
Cold-rolled | 104 | 110 | 5 | B81 (Rockwell) | ||||
Free-cutting brass | Cu 62.0, Zn 35.5, Pb 2.5 | Cold-drawn | 44 | 70 | 18 | B80 (Rockwell) | Screws, nuts, gears, keys | |
Nickel silver (ASTM B122) | Cu 65.0, Zn 17.0, Ni 18.0 | Annealed | 25 | 58 | 40 | 70 | Hardware | |
Cold-rolled | 70 | 85 | 4 | 170 | ||||
Nickel silver (ASTM B149) | Cu 76.5, Ni 12.5, Pb 9.0, Sn 2.0 | Cast | 18 | 35 | 15 | 55 | Easy to machine; ornaments, plumbing [4] | Copper Alloy Data |
Cupronickel (ASTM B111, B171) | Cu 88.35, Ni 10.0, Fe 1.25, Mn 0.4 | Annealed | 22 | 44 | 45 | – | Condensor, salt-water pipes | |
Cold-drawn tube | 57 | 60 | 15 | – | ||||
Cupronickel | Cu 70.0, Ni 30.0 | Wrought | – | – | – | – | Heat-exchange equipment, valves | |
Ounce metal[5] Copper alloy C83600 (also known as "Red brass" or "composition metal") (ASTM B62) | Cu 85.0, Zn 5.0, Pb 5.0, Sn 5.0 | Cast | 17 | 37 | 25 | 60 | — | |
Gunmetal (known as "red brass" in US) | Varies Cu 80-90%, Zn <5%, Sn ~10%, +other elements@ <1% |
Family | CDA | Tensile strength [ksi] | Yield strength [ksi] | Elongation (typ.) [%] | Hardness [Brinell 10 mm-500 kg] | Machinability [YB = 100] | |||||
---|---|---|---|---|---|---|---|---|---|---|---|
Min. | Typ. | Min. | Typ. | ||||||||
833 | 32 | 10 | 35 | 35 | 35 | ||||||
836 | 30 | 37 | 14 | 17 | 30 | 50–65 | 84 | ||||
838 | 29 | 35 | 12 | 16 | 25 | 50–60 | 90 | ||||
844 | 29 | 34 | 13 | 15 | 26 | 50–60 | 90 | ||||
848 | 25 | 36 | 12 | 14 | 30 | 50–60 | 90 | ||||
862 | 90 | 95 | 45 | 48 | 20 | 170–195† | 30 | ||||
863 | 110 | 119 | 60 | 83 | 18 | 225† | 8 | ||||
865 | 65 | 71 | 25 | 28 | 30 | 130† | 26 | ||||
903 | 40 | 45 | 18 | 21 | 30 | 60–75 | 30 | ||||
905 | 40 | 45 | 18 | 22 | 25 | 75 | 30 | ||||
907 | 35 | 44 | 18 | 22 | 20 | 80 | 20 | ||||
922 | 34 | 40 | 16 | 20 | 30 | 60–72 | 42 | ||||
923 | 36 | 40 | 16 | 20 | 25 | 60–75 | 42 | ||||
926 | 40 | 44 | 18 | 20 | 30 | 65–80 | 40 | ||||
927 | 35 | 42 | 21 | 20 | 77 | 45 | |||||
932 | 30 | 35 | 14 | 18 | 20 | 60–70 | 70 | ||||
934 | 25 | 32 | 16 | 20 | 55–65 | 70 | |||||
935 | 25 | 32 | 12 | 16 | 30 | 55–65 | 70 | ||||
936 | 33 | 30 | 16 | 21 | 15 | 79-83 | 80 | ||||
937 | 25 | 35 | 12 | 18 | 20 | 55–70 | 80 | ||||
938 | 25 | 30 | 14 | 16 | 18 | 50–60 | 80 | ||||
943 | 21 | 27 | 13 | 10 | 42–55 | 80 | |||||
952 | 65 | 80 | 25 | 27 | 35 | 110–140† | 50 | ||||
953 | 65 | 75 | 25 | 27 | 25 | 140† | 55 | ||||
954 | 75 | 85 | 30 | 35 | 18 | 140–170† | 60 | ||||
955 | 90 | 100 | 40 | 44 | 12 | 180–200† | 50 | ||||
958 | 85 | 95 | 35 | 38 | 25 | 150-170† | 50 | ||||
878 | 80 | 83 | 30 | 37 | 29 | 115 | 40 | ||||
† Brinell scale with 3000 kg load |
Family | CDA | SAE superseded | Federal | Military | |||
---|---|---|---|---|---|---|---|
Red brass | 833 | ||||||
836 | B145-836 | 836 | 40 | QQ-C-390 (B5) | C-2229 Gr2 | ||
838 | B145-838 | 838 | QQ-C-390 (B4) | ||||
Semi-red brass | 844 | B145-844 | QQ-C-390 (B2) | ||||
848 | B145-848 | QQ-C-390 (B1) | |||||
Manganese bronze | 862 | B147-862 | 862 | 430A | QQ-C-390 (C4) | C-2229 Gr9 | |
863 | B147-863 | 863 | 430B | QQ-C-390 (C7) | C-2229 Gr8 | ||
865 | B147-865 | 865 | 43 | QQ-C-390 (C3) | C-2229 Gr7 | ||
Tin bronze | 903 | B143-903 | 903 | 620 | QQ-C-390 (D5) | C-2229 Gr1 | |
905 | B143-905 | 905 | 62 | QQ-C-390 (D6) | |||
907 | 907 | 65 | |||||
Leaded tin bronze | 922 | B143-922 | 922 | 622 | QQ-C-390 (D4) | B-16541 | |
923 | B143-923 | 923 | 621 | QQ-C-390 (D3) | C-15345 Gr10 | ||
926 | 926 | ||||||
927 | 927 | 63 | |||||
High-leaded tin bronze | 932 | B144-932 | 932 | 660 | QQ-C-390 (E7) | C-15345 Gr12 | |
934 | QQ-C-390 (E8) | C-22229 Gr3 | |||||
935 | B144-935 | 935 | 66 | QQ-C-390 (E9) | |||
937 | B144-937 | 937 | 64 | QQ-C-390 (E10) | |||
938 | B144-938 | 938 | 67 | QQ-C-390 (E6) | |||
943 | B144-943 | 943 | QQ-C-390 (E1) | ||||
Aluminium bronze | 952 | B148-952 | 952 | 68A | QQ-C-390 (G6) | C-22229 Gr5 | |
953 | B148-953 | 953 | 68B | QQ-C-390 (G7) | |||
954 | B148-954 | 954 | QQ-C-390 (G5) | C-15345 Gr13 | |||
955 | B148-955 | 955 | QQ-C-390 (G3) | C-22229 Gr8 | |||
958 | QQ-C-390 (G8) | ||||||
Silicon bronze | 878 | B30 | 878 |
The following table outlines the chemical composition of various grades of copper alloys.
Family | CDA | AMS | UNS | Cu [%] | Sn [%] | Pb [%] | Zn [%] | Ni [%] | Fe [%] | Al [%] | Other [%] | |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Red brass | 833 | C83300 | 93 | 1.5 | 1.5 | 4 | ||||||
C83400[8] | 90 | 10 | ||||||||||
836 | 4855B | C83600 | 85 | 5 | 5 | 5 | ||||||
838 | C83800 | 83 | 4 | 6 | 7 | |||||||
Semi-red brass | 844 | C84400 | 81 | 3 | 7 | 9 | ||||||
845 | C84500 | 78 | 3 | 7 | 12 | |||||||
848 | C84800 | 76 | 3 | 6 | 15 | |||||||
Manganese bronze | C86100[9] | 67 | 0.5 | 21 | 3 | 5 | Mn 4 | |||||
862† | C86200 | 64 | 26 | 3 | 4 | Mn 3 | ||||||
863† | 4862B | C86300 | 63 | 25 | 3 | 6 | Mn 3 | |||||
865 | 4860A | C86500 | 58 | 0.5 | 39.5 | 1 | 1 | Mn 0.25 | ||||
Tin bronze | 903 | C90300 | 88 | 8 | 4 | |||||||
905 | 4845D | C90500 | 88 | 10 | 0.3 max | 2 | ||||||
907 | C90700 | 89 | 11 | 0.5 max | 0.5 max | |||||||
Leaded tin bronze | 922 | C92200 | 88 | 6 | 1.5 | 4.5 | ||||||
923 | C92300 | 87 | 8 | 1 max | 4 | |||||||
926 | 4846A | C92600 | 87 | 10 | 1 | 2 | ||||||
927 | C92700 | 88 | 10 | 2 | 0.7 max | |||||||
High-leaded tin bronze | 932 | C93200 | 83 | 7 | 7 | 3 | ||||||
934 | C93400 | 84 | 8 | 8 | 0.7 max | |||||||
935 | C93500 | 85 | 5 | 9 | 1 | 0.5 max | ||||||
937 | 4842A | C93700 | 80 | 10 | 10 | 0.7 max | ||||||
938 | C93800 | 78 | 7 | 15 | 0.75 max | |||||||
943 | 4840A | C94300 | 70 | 5 | 25 | 0.7 max | ||||||
Aluminium bronze | 952 | C95200 | 88 | 3 | 9 | |||||||
953 | C95200 | 89 | 1 | 10 | ||||||||
954 | 4870B 4872B | C95400 | 85 | 4 | 11 | |||||||
C95410[10] | 85 | 4 | 11 | Ni 2 | ||||||||
955 | C95500 | 81 | 4 | 4 | 11 | |||||||
C95600[11] | 91 | 7 | Si 2 | |||||||||
C95700[12] | 75 | 2 | 3 | 8 | Mn 12 | |||||||
958 | C95800 | 81 | 5 | 4 | 9 | Mn 1 | ||||||
Silicon bronze | C87200[13] | 89 | Si 4 | |||||||||
C87400[14] | 83 | 14 | Si 3 | |||||||||
C87500[15] | 82 | 14 | Si 4 | |||||||||
C87600[16] | 90 | 5.5 | Si 4.5 | |||||||||
878 | C87800[17] | 80 | 14 | Si 4 | ||||||||
C87900[18] | 65 | 34 | Si 1 | |||||||||
† Chemical composition may vary to yield mechanical properties |