Convection oven explained

A convection oven (also known as a fan-assisted oven, turbo broiler or simply a fan oven or turbo) is an oven that has fans to circulate air around food to create an evenly heated environment. The increased air circulation causes a fan-assisted oven to cook food faster than a conventional non-fan oven, which relies only on natural convection to circulate the hot air.[1] Fan-assisted convection ovens are commonly used for baking as well as non-food, industrial applications. Small countertop convection ovens for household use are often marketed as air fryers.

When cooking using a fan-assisted oven, the temperature is usually set lower than for a non-fan oven, often by, to avoid overcooking the outside of the food.

Principle of operation

Convection ovens distribute heat evenly around the food, removing the blanket of cooler air that surrounds food when it is first placed in an oven and allowing food to cook more evenly in less time and at a lower temperature than in a conventional oven.[2]

History

The first oven with a fan to circulate air was invented in 1914 but it was never launched commercially.[3]

The first convection oven in wide use was the Maxson Whirlwind Oven, introduced in 1945.[4]

Design

A convection oven has a fan with a heating element around it. A small fan circulates the air in the cooking chamber.[5] [6]

One effect of the fan is to reduce the thickness of the stationary thermal boundary layer of cooler air that naturally forms around the food. The boundary layer acts as an insulator and slows the rate at which heat is transferred to the food. By moving the cool air (convecting it) away from the food the layer is thinned, and cooking is faster. To prevent overcooking before the middle is cooked, the temperature is usually reduced by about below the setting used for a non-fan oven. In a non-fan oven the temperature varies significantly in different places; a fan distributes hot air evenly for a uniform temperature.

Convection ovens may include additional radiant heat sources at the top and bottom of the oven, which provide immediate heat without the warmup time of a (natural or fan-assisted) convection oven.

Effectiveness

A convection oven allows a reduction in cooking temperature compared to a conventional oven. This comparison will vary, depending on factors including, for example, how much food is being cooked at once or if airflow is being restricted, for example by an oversized baking tray. This difference in cooking temperature is offset as the circulating air transfers heat more quickly than still air of the same temperature. In order to transfer the same amount of heat in the same time, the temperature must be lowered to reduce the rate of heat transfer in order to compensate.

Variants

Another form of convection oven has hot air directed at a high flow rate from above and below food that passes through the oven on a conveyor belt; it is called an impingement oven.[7] [8] [9] This cooks, for example, breaded products such as chicken nuggets or breaded chicken portions faster than a fan oven, and yields a crisp surface texture. Impinged air also prevents "shadowing" which occurs with infrared radiant heat sources. Impingement ovens can achieve a much higher heat transfer than a conventional oven.

Fully enclosed models can also use dual magnetrons,[10] as used by microwave ovens. The most notable manufacturer of this type of oven is TurboChef. The differences between an impingement oven with magnetrons and a convection microwave oven are claimed to be cost, power consumption, and speed. Impingement ovens are designed to be used in restaurants, where speed is essential and power consumption and cost are less of a concern.

There are also convection microwave ovens which combine a convection oven with a microwave oven to cook food with the speed of a microwave oven and the browning ability of a convection oven.[11] [12] [13]

A combi steamer is an oven that combines convection functionality with superheated steam to cook foods even faster and retain more nutrients and moisture.

Air fryer

An air fryer is a small countertop convection oven that is said to simulate deep frying without submerging the food in oil.[14] A fan circulates hot air at a high speed, producing a crisp layer via browning reactions such as the Maillard reaction. Some product reviewers find that regular convection ovens or convection toaster ovens produce better results,;[15] [16] others say that air frying is essentially the same as convection baking.[17]

The original Philips Air fryer used radiant heat from a heating element just above the food and convection heat from a strong air stream flowing upwards through the open bottom of the food chamber, delivering heat from all sides, with a small volume of hot air forced to pass from the heater surface and over the food, with no idle air circulating as in a convection oven. A shaped guide directed the airflow over the bottom of the food. The technique was patented as Rapid Air technology.[18]

Traditional frying methods induce the Maillard reaction at temperatures of by completely submerging foods in hot oil, well above the boiling point of water. The air fryer works by circulating air at up to to apply sufficient heat to food coated with a thin layer of oil, causing the reaction.[19]

Most air fryers have temperature and timer adjustments that allow precise cooking. Food is typically cooked in a basket that sits on a drip tray. For best results the basket must be periodically agitated, either manually or by the fryer mechanism. Convection ovens and air fryers are similar in the way they cook food, but air fryers are smaller and give off less heat to the room.[20]

There are several types of household air fryer:

PaddleIn this type, a paddle machine moves throughout the heating chamber to move the air around more evenly. This is more convenient for the user because other types of air fryers require manual stirring throughout to ensure that all sides are fully cooked. [21]
Cylindrical basketA cylindrical basket is a small, single function air fryer that includes a drawer with a removable basket. A fan circulates from the top, and the food is cooked through holes in the basket. It can accommodate 2.8L of food or less on average. Because of its compact size, it preheats faster than other types of air fryers.[22]
Countertop convection ovenCountertop convection ovens come with an air frying feature that work the same way as basket type air fryers. They usually have multiple trays or racks, so multiple things can be cooked at the same time. It holds 240NaN0 of food on average. They are more versatile than single function type because they have multiple features like baking, rotisserie, grilling, frying, broiling, and toasting.[23]
HalogenThis type of air fryer cooks food with a halogen radiant heat source from above. The heat is spread evenly with a fan like other types of air fryers. This type is usually a large glass bowl with a hinged lid.[24]
Oil-less turkey fryerThis is a large, barrel-shaped air fryer used to cook whole turkeys and other large pieces of meat. It circulates air around the drum to cook the meat evenly.[25]

History

Convection ovens have been in wide use since 1945.[26]

In 2006, Groupe SEB introduced the world's first air fryer, under the Actifry brand of convection ovens in the French market.[27] [28] [29] [30]

In 2010, Philips introduced the Air fryer brand of convection oven at the IFA Berlin consumer electronics fair.[31] [32] [33] By 2018, the term "air fryer" was starting to be used generically.[34]

In the United States convection ovens experienced a surge in popularity in the late 2010's and early 2020's with a reported 36% of U.S. households having one in 2020 and an estimated 60% of U.S. households having one in 2023. Food manufacturers have responded by adding air frying instructions on a number of products and pre air-fried products also coming to market.[35] [36]

Industrial convection ovens

Industrial convection ovens can be very large.

Hot air ovens are convection ovens used to sterilize medical equipment.

Notes and References

  1. Web site: Definition of CONVECTION OVEN. www.merriam-webster.com. 7 July 2023 .
  2. Book: Ojakangas, Beatrice . Cooking with Convection: Everything You Need to Know to Get the Most from Your Convection Oven . 2009 . Beatrice Ojakangas.
  3. Adding Pressure to Heat in Cooking. Technical World Magazine. May 1914. 403.
  4. Web site: Everything You Need to Know about Convection Ovens & Air Fryers. Air & Water. 8 December 2017. 15 July 2018. https://web.archive.org/web/20180715094548/https://www.air-n-water.com/articles/convection-ovens-air-fryers.htm. dead.
  5. Web site: What's the difference between fan and convection ovens?. https://web.archive.org/web/20130507034832/http://www.smeg.com/faq/ovens/what-s-the-difference-between-fan-and-fan-assisted-ovens/. 2013-05-07. SMEG.com. 20 July 2013.
  6. Web site: Ovens Advice Centre. Hoover Advice Centre. 20 July 2013. https://web.archive.org/web/20130320183020/http://service.hoover.co.uk/advice-centre/built-in-appliances/ovens/troubleshooting/. 2013-03-20.
  7. Web site: US5934178A — Air impingement oven. Google Patents.
  8. News: Commercial Ovens .
  9. Web site: The Science of Impingement: How it can speed up your cook time . Marlen . 2022 .
  10. Web site: Speed cooking oven.
  11. Web site: Heating cooker, cooking system, arithmetic device, and cooking support method.
  12. Web site: Here, GE should stand for "General Excellence.".
  13. Web site: Breville Combi Wave 3-in-1 takes versatility to a whole new level. Jaime. Carrillo. 10 June 2021. The Daily Dot.
  14. Are air fryers worth it?. Wired. 2018-05-10. 2019-01-08. 2019-03-19. https://web.archive.org/web/20190319035022/https://www.wired.com/story/air-fryers/. live.
  15. "Wirecutter's Worst Things for Most People", The Wirecutter, The New York Times November 24, 2020
  16. "The Best Air Fryer Is a Convection Toaster Oven", The Wirecutter, The New York Times September 27, 2019
  17. Web site: The Best Air Fryer . . . 2022-03-22 . 2021-04-02 . https://web.archive.org/web/20200926195933/https://www.nytimes.com/wirecutter/reviews/best-air-fryer/ . 2020-09-26 . Sullivan . Michael.
  18. Web site: What is Rapid Air Technology? . APDS . 10 June 2016 . 5 May 2023 . 20 March 2022 . https://web.archive.org/web/20220320132512/http://apds.nl/development-en/what-is-rapid-air-technology/ . dead .
  19. Book: McGee, Harold . On Food and Cooking: The Science and Lore of the Kitchen. 2004. Scribners . 978-0-68480001-1 . The Maillard Reaction; Caramelization . 656–57; 778–79.
  20. News: Melissa. Clark. 6 Tips for Using Your Air Fryer. The New York Times. April 1, 2019. July 10, 2020. November 8, 2020. https://web.archive.org/web/20201108022515/https://www.nytimes.com/2019/04/01/dining/air-fryer.html. live.
  21. Web site: D’Costa . Roja . 2021-03-11 . What Is An Air Fryer? - Types Of Air Fryer - All Kitchen Reviews . 2024-02-08 . allkitchenreviews.com . en-US.
  22. Web site: 4 Types of Air Fryers . 2024-02-08 . Kitchen Infinity . en-US.
  23. Web site: 4 Types of Air Fryers . 2024-02-08 . Kitchen Infinity . en-US.
  24. Web site: Cynthia Lawrence . 2022-11-26 . Air fryer vs halogen oven — which is cheaper? . 2024-02-08 . Tom's Guide . en.
  25. Web site: D'Costa . Roja . 2021-03-11 . What Is an Air Fryer? - Types of Air Fryer . 2024-02-08 . All Kitchen Reviews . en-US.
  26. Web site: Everything You Need to Know about Convection Ovens & Air Fryers. Air & Water. 2020-08-17. 2018-07-15. https://web.archive.org/web/20180715094548/https://www.air-n-water.com/articles/convection-ovens-air-fryers.htm. live.
  27. lsa-conso .fr/produits/friteuse-actifry-seb,133832
  28. lesechos.fr/2008/07/seb-defie-la-conjoncture-avec-linnovation-493611
  29. federactive.com/histoire-du-groupe-seb.html
  30. journaldunet. com/economie/industrie/1169062-actifry-smart-seb/1169706-8-millions-d-actifry-vendues-dans-le-monde
  31. Web site: 2010-09-03 . Philips debuts the Airfryer – crispy fries without the fat . 2023-06-15 . New Atlas . en-US.
  32. News: Morales . Christina . 2022-01-25 . How the Air Fryer Crisped Its Way Into America's Heart . en-US . The New York Times . 2023-06-15 . 0362-4331.
  33. Web site: History of the Air Fryer. exnovate.org. 26 January 2019. 16 December 2019. https://web.archive.org/web/20191216121453/https://www.exnovate.org/airfryer. live.
  34. Web site: Has airfryer become a generic trademark? . February 17, 2021 . genericides.org . April 24, 2021 . https://web.archive.org/web/20210424223750/https://www.genericides.org/trademark/airfryer . live .
  35. Web site: Lucas . Amelia . 2023-03-05 . Nestle, Tyson and other food giants bet on air fryer boom to grow sales . 2024-05-08 . CNBC . en.
  36. News: Morales . Christina . 2022-01-25 . How the Air Fryer Crisped Its Way Into America’s Heart . 2024-05-08 . The New York Times . en-US . 0362-4331.