Long March 7 Explained

Long March 7
Upright:1.0
Function:Medium to heavy
launch vehicle
Manufacturer:CALT
Country-Origin:China
Height:
  • CZ-7:
  • CZ-7A: [1]
Mass:
  • CZ-7: [2]
  • CZ-7A:
Stages:
  • CZ-7: Two
  • CZ-7A: Three [3]
Capacities:
Location:LEO (200 x 400 km x 42°)
Family:Long March
Comparable:Delta IV, Atlas V, Falcon 9 Block 5, GSLV Mk.III, H-IIA
Status:Active
Sites:Wenchang, LC-2
Launches:15 (7:8, 7A:7)
Success:14 (7:8, 7A:6)
Fail:1 (7:0, 7A:1)
First:
  • Long March 7: 25 June 2016
  • Long March 7A: 16 march 2020
Last:
  • Long March 7: 17 January 2024
  • Long March 7A: 29 June 2024
    (Both Active)
Stagedata:
Type:booster
K2 booster
Number:4
Thrust:SL:
Vac:
Total:SL:
Vac:
Si:SL:
Vac:
Type:Stage
Stageno:First
K3 core module
Thrust:Sea level:
Vacuum:
Si:Sea level:
Vacuum:
Type:Stage
Stageno:Second
Type:Stage
Diff:CZ-7A
Stageno:Third
Burntime:478 seconds
Type:stage
Stageno:Fourth
Diff:optional
YZ-1A
Engines:1 × YF-50D
Fuel:N2O4 / UDMH

The Long March 7, or Chang Zheng 7 in pinyin, abbreviated LM-7 for export or CZ-7 within China, originally Long March 2F/H or Chang Zheng 2F/H, nicknamed Bingjian, is a Chinese liquid-fuelled launch vehicle of the Long March family, developed by the China Aerospace Science and Technology Corporation (CAST). It made its inaugural flight on 25 June 2016.

Designed as a replacement of the Long March 2F, Long March 7 and its variants was expected to be the workhorse of the fleet, projected to account for around 70% of all Chinese launches. Long March 7 plays a critical role in the Chinese Space Station program: it is used to launch the Tianzhou robotic cargo and resupply spacecraft to the station. The rocket was intended to replace the Long March 2F as China's crew-rated launch vehicle in the future, although by 2023 this role has apparently been taken over by the under-development Long March 10 and Long March 10A.

Since 2020, in addition to the base Long March 7 configuration, there is the Long March 7A (CZ-7A etc.) variant which differs from the base CZ-7 by the addition of a liquid hydrogen-liquid oxygen third stage inherited from the third stage of the Long March 3B.[3] The rocket has also been developed into the Long March 8.

History

The Long March 7 project started in 2008 with the formation of the development team within the traditional designer of space launch vehicles, CALT. With the acquisition of the RD-120 technology and development of the YF-100 and YF-115 engines, the original plan was to re-engine the Long March 2F. The Long March 2F/H, as it would have been called, would "just" switch from N2O4 / UDMH to a LOX / kerosene propellant and improved thrust engines to offer better performance. But the switch resulted in a cascade of changes that increased the project complexity significantly.

At the same time, the original Long March 5 project was expected to include heavy, medium and light versions. Since the Long March 2F/H and the medium Long March 5 had significant overlaps, it was decided to merge both projects. This way, the high reliability and flight legacy components and technologies of the Long March 2F were merged with the new technologies developed for the Long March 5. Although finished nearly at the same time, the Long March 6 was a completely separate product developed by a young team within SAST. As such, it shares little more than tank diameters and propulsion with the LM-5 and LM7, but does cover the range of payloads between the medium Long March 7 and the very light Long March 11.

In 2010, the project name was changed officially to Long March 7. According to the project deputy manager, Zhang Tao, the project required eleven new major technologies. But the innovation was not only at the product level, but one at the process itself. This was, according to the project manager, Wang Xiaojun, the first time the whole process was developed in digital 3D, using computer-aided design directly to computer-aided manufacturing.

The inaugural flight was successfully performed on 25 June 2016, at 12:00 UTC from the Wenchang, LC-2 launch pad. It launched in the LM-7 configuration with the addition of the simultaneously debuting Yuanzheng-1A upper stage; the flight performed its multi-orbit mission successfully.

Design

The Long March 7 is the medium-lift variant of a new generation rocket family that includes the heavier-lift Long March 5 and the small-mid cargo Long March 6. The structure is based on the reliable, human-rated Long March 2F launch vehicle. It inherited the 3.35 m-diameter core stage and 2.25 m-diameter liquid rocket boosters. Where the earlier Long March 2 rocket family used expensive and dangerous / UDMH propellants, the Long March 7 uses LOX and kerosene. The engines are shared with the Long March 5 and 6. The goal was to build a more cost-effective and less hazardous rocket family to replace today's Long March 2 and eventually the Long March 3.[4] It is capable of placing a payload into a Sun-synchronous orbit (SSO) of .

Stages

The Long March 7 inherits the modular stages of the original Long March 5 project. As such, its first stage is the same module as the LM-5 boosters. It also shares tank diameters and engines with the Long March 6, but the design groups were completely different. The LM-5 and LM-7 were developed by China Academy of Launch Vehicle Technology (CALT), while the LM-6 was done by Shanghai Academy of Spaceflight Technology (SAST). Even the avionics are different.

The basic Long March 7 can be optimized by varying the number of boosters or enhanced by the addition of upper stages. These stages allow more mission flexibility, like direct injection to higher orbits or multiple orbit deployment. They can also increase the performance significantly. Thanks to this modularity, performance can be dialed between and for LEO, and for SSO and and to Geostationary transfer orbit (GTO).

Boosters

The Long March 7 can use 0, 2 or 4 boosters using RP-1 / LOX propellant. They are powered by a single oxidizer-rich staged combustion YF-100 engine. Each boosters supplies at sea level and in vacuum of thrust. Its specific impulse is at sea level and in vacuum. Each module has its own single axis thrust vector control, and thus it required a special design in the control systems of the rocket to coordinate all the rocket's nozzles. They use the legacy width of the Long March 2 and Long March 3 families, but due to the increased thrust of the YF-100 with respect to the YF-20 and YF-25, the boosters are almost twice as long, at . A Long March 7 rocket booster created a fireball visible from portions of Utah, Nevada, Colorado, Idaho and California on the evening of 27 July 2016; its disintegration was widely reported on social media, and the uncontrolled re-entry of such a five-ton object was regarded as a rare event.[5]

First stage

The first stage has diameter tanks carrying RP-1/LOX propellant. It is powered by two YF-100 engines, sharing the same propulsion elements as the boosters, only that for the first stage the engines can gimbal in two axes. Also, this first stage is the same basic module as the Long March 5 boosters. The diameter was designed for land transport and as such, it will be able to launch from all the Chinese launch sites. This is a critical difference to the LM-5 that requires water transport for its core stages. While it shares diameter and engines with the Long March 6 first stage, the development was completely separated and done by different groups.

Second stage

The second stage also shares the first diameter tanks and propellant. It is powered by four oxidizer-rich staged combustion RP-1/LOX YF-115 engines. Two are fixed and two can gimbal in two axis. It offers of thrust in vacuum with a specific impulse of . While it shares engines with the Long March 6 second stage, the development were completely separated and done by different groups.

Optional stages

Yuanzheng-1A

It can use the Yuanzheng-1A upper stage to increase payload to higher energy orbits and enable multiple ignition missions. Particularly, allows direct injection to SSO orbits. The inaugural flight successfully used this upper stage to deliver multiple payloads to different orbits.

Hydrogen stage

The Long March 7 is expected to be enhanced by a high-energy liquid hydrogen and liquid oxygen stage. This stage and the low inclination of Wenchang would enable to launch payload between and to Geostationary transfer orbit (GTO) orbit. That would be a 25% increase with respect to the previously most powerful Chinese launcher, the Long March 3B, but well below the Long March 5. The Long March 7A variant, active since March 2020, accomplishes just this enhancement; it is made of the initial two stages of Long March 7, with a third stage powered by liquid hydrogen and liquid oxygen.

In the 2013 presentation of variations, a hydrogen-powered stage was also used as a second stage. It was not clear if it would be the same stage used as the second stage or a different stage. In both cases (second and third stage) they would be powered by the YF-75 or the YF-75D.

Solid boosters

The 2013 presentation of the variation also proposed smaller diameter solid boosters as a cheaper option for smaller payloads.

Avionics

After the inaugural flight, Song Zhengyu, Deputy Chief Control Systems Designer for the Long March 7 project, stated that the flight had proven indigenous avionics. They had to work with the local industry to develop space rated dual processor PLCs. It was also stated that the real-time operating system was also an indigenous development. The general design was based on a distributed architecture to enable scalability and fault tolerance. This avionics would be the base for most future developments and had been designed with reusability in mind.

2013 proposed variations

In a paper published on the Manned Spaceflight publication of the CMSEO, the Long March 7 was presented as a family of launch vehicles. The variations would be codified by a two number plus variable letters code, and a CZ-7 prefix in the form CZ-7##. The first digit would mean the number of stages in the core, which could be either 2 or 3. The second number would mean the number of boosters, which could be 0, 2 or 4, with an S appended if the boosters were of solid type. There was also proposed an alternative second stage powered by the LH/LOX propellant and dual YF-75 engines would be identified by appending an (HO) to the designation. At last, it could have an additional upper stage, later identified as the Yuanzheng-1A, that would be identified by appending to the designation /SM.

For example, the version that debuted was codified under this nomenclature as the CZ-724/SM, since it had two RP-1/LOX core stages, four liquid boosters and was enhanced by the Yuanzheng-1A stage. A CZ-720 would have two RP-1/LOX stages and no boosters. A CZ-724S(HO) would have a RP-1/LOX first stage, a LH/LOX second stage and four solid boosters. A CZ-732 would have two RP-1/LOX stages, a LH/LOX third stage, and two liquid boosters. The paper expected the following performance from certain versions.

VersionLEOSSOGTO
CZ-7202000 kg
CZ-7227500 kg1300 kg
CZ-72413500 kg5500 kg
CZ-720/SM1000 kg
CZ-722/SM4500 kg
CZ-724/SM8500 kg
CZ-722S/SM1800 kg
CZ-724S/SM3900 kg
CZ-7301200 kg
CZ-7324500 kg
CZ-7347000 kg
CZ-720(HO)5500 kg2900 kg1500 kg
CZ-722S(HO)7500 kg4400 kg2400 kg

The paper also presented the propulsion options for each stage. The RP-1/LOX second stage had only two YF-115 instead of the normal four, when used in the version with no boosters. It might have implied a different smaller upper stage or an under filled one.

VersionBoosters1st Stage2nd Stage3rd StageManeuver Stage
CZ-7200YF-100 × 2YF-115 × 2//
CZ-7222.25 m liquid × 2YF-100 × 2YF-115 × 4//
CZ-7242.25 m liquid × 4YF-100 × 2YF-115 × 4//
CZ-720/SM0YF-100 × 2YF-115 × 2/YF-50 × 1
CZ-722/SM2.25 m liquid × 2YF-100 × 2YF-115 × 4/YF-50 × 1
CZ-724/SM2.25 m liquid × 4YF-100 × 2YF-115 × 4/YF-50 × 1
CZ-722S/SM2 m solid × 2YF-100 × 2YF-115 × 4/YF-50 × 1
CZ-724S/SM2 m solid × 4YF-100 × 2YF-115 × 4/YF-50 × 1
CZ-720(HO)0YF-100 × 2YF-75 × 2//
CZ-722(HO)2.25 m liquid × 2YF-100 × 2YF-75 × 2//
CZ-724(HO)2.25 m liquid × 4YF-100 × 2YF-75 × 2//
CZ-722S(HO)2 m solid × 2YF-100 × 2YF-75 × 2//
CZ-724S(HO)2 m solid × 4YF-100 × 2YF-75 × 2//
CZ-7300YF-100 × 2YF-115 × 2YF-75 × 2/
CZ-7322.25 m liquid × 2YF-100 × 2YF-115 × 4YF-75 × 2/
CZ-7342.25 m liquid × 4YF-100 × 2YF-115 × 4YF-75 × 2/

CZ-7A variant

Since 2020, the base two-stage CZ-7 configuration has been supplemented by the CZ-7A variant. This variant employs the boosters and the first two stages of the base configuration, and add to this a third stage that employs two cryogenic YF-75 engines operating on and LOX liquid fuels; the third stage of the 7A variant is inherited from the third stage of the Long March 3B. (Note that the 7A variant is similar to the CZ-73X variants first proposed in 2013; see previous subsection).

The maiden CZ-7A was launched on 16 March 2020 at 13:34 UTC from Wenchang Satellite Launch Center on Hainan island. Two hours after launch, state news sources announced that the flight ended in failure; no causes for the failure were indicated initially. Launch preparations for the maiden flight continued in the weeks prior to launch despite measures taken to combat the spread of the COVID-19 virus in China.[6] In 2021, some observers speculated, based on unconfirmed Chinese Baidu posts, that the failure of the CZ-7A's maiden flight was caused by the loss of pressurization in one of its four boosters just prior to main engine cutoff and the staging of the first stage (about 168 seconds into the flight).[7]

The second CZ-7A launched successfully from Wenchang on 11 March 2021.[8] The launch vehicle carried the Shiyan-9 satellite to test new technologies such as space environmental monitoring, according to the China Aerospace Science and Technology Corporation (CASC).[9]

List of launches

See main article: List of Long March launches.

Flight numberDate (UTC)VariantLaunch siteUpper stagePayloadOrbitResultReferences
Y125 June 2016
12:00
7Wenchang, LC-2YZ-1ANext-Generation Crew Capsule Scale Model Star of Aoxiang Aolong-1 Tiange-1 Tiange-2LEO[10] [11]
Y220 April 2017
11:41
7Wenchang, LC-2NoneTianzhou 1LEO[12] [13]
7A-Y1 16 March 2020
13:34
7AWenchang, LC-2NoneXJY 6GTO[14] [15]
7A-Y2 11 March 2021
17:51
7AWenchang, LC-2NoneShiyan 9GTO
Y329 May 2021
12:55
7Wenchang, LC-2NoneTianzhou 2LEO[16]
Y420 September 2021
07:10
7Wenchang, LC-2NoneTianzhou 3LEO[17]
7A-Y323 December 2021
10:12
7AWenchang, LC-2NoneShiyan 12-01
Shiyan 12-02
GTO[18]
Y59 May 2022
17:56
7Wenchang, LC-2NoneTianzhou 4LEO[19]
7A-Y513 September 2022
13:18
7AWenchang, LC-2NoneGTO[20]
Y612 November 2022
02:03
7Wenchang, LC-2NoneTianzhou 5LEO[21]
7A-Y48 January 2023
22:00
7AWenchang, LC-2NoneShijian 23GTO[22]
Y710 May 2023
13:22
7Wenchang, LC-2NoneTianzhou 6LEO[23]
7A-Y63 November 2023
14:54
7AWenchang, LC-2NoneTJS-10GTO[24]
Y817 January 2024
14:27
7Wenchang, LC-2NoneTianzhou 7LEO[25]
7A-Y829 June 2024
11:57
7AWenchang, LC-2NoneGTO
7A-Y922 August 2024
12:25
7AWenchang, LC-2NoneTBA GTO
Y930 September 2024
7Wenchang, LC-2NoneTianzhou 8LEO[26]
7A-Y?December 20247AWenchang, LC-2NoneXJY 6-02 GTO
Y10January 2025
7Wenchang, LC-2NoneTianzhou 9LEO
Y11September 2025
7Wenchang, LC-2NoneTianzhou 10LEO
7A-Y7December 20257AWenchang, LC-2NoneTBA GTO
7A-Y10December 20257AWenchang, LC-2NoneTBA GTO
7A-Y11December 20267AWenchang, LC-2NoneTBA GTO
7A-Y12December 20267AWenchang, LC-2NoneTBA GTO

Notes and References

  1. Web site: China quietly rolls out new rocket to launch mystery satellite. Jones. Andrew. SpaceNews. 16 February 2020. 16 February 2020.
  2. https://web.archive.org/web/20200520003107/http://www.xinhuanet.com/english/2020-05/06/c_139033824.htm
  3. Web site: China prepares to launch new rockets as part of push to boost space program. Jones. Andrew. SPACE.com. 14 February 2020. 14 February 2020.
  4. SINA News Sina, 19 November 2010, http://mil.news.sina.com.cn/2010-11-19/1734619923.html
  5. Web site: Amazing Fireball Over Western US Caused by Chinese Space Junk. SPACE.com. 2016-07-28. 2016-07-28. Mike, Wall.
  6. Web site: Launch of China's new Long March 7A ends in failure. Jones. Andrew. SpaceNews. 16 March 2020. 16 March 2020.
  7. Web site: FAILURE: XJY-6 - CZ-7A (Y1) - WSLC - March 16, 2020 (13:34 UTC) . NASA Spaceflight.com . 20 September 2021.
  8. Web site: March 2021. Hanneke . Weitering. China's Long March 7A rocket launches on 1st successful flight. 2021-03-13. SPACE.com.
  9. Web site: Jessie Yeung. China successfully launches Long March 7A rocket after failed first attempt. 12 March 2021 . CNN. 2021-03-13.
  10. Web site: Long March 7 Maiden Flight – T–1 minute to upper stage separation. https://ghostarchive.org/varchive/youtube/20211215/alFgWFVKc04 . 2021-12-15 . live. 24 June 2016. CNTV. youtube.com. zh.
  11. Web site: ROCKET REENTRY – Lights up night sky! (Chang Zheng 7 Rocket). https://ghostarchive.org/varchive/youtube/20211215/XS0i3j8zkRM . 2021-12-15 . live. Youtube. Kevin Anthony. 27 July 2016.
  12. News: Tianzhou-1 – China launches and docks debut cargo resupply. NASAspaceFlight.com . Rui C. Barbosa. 19 April 2017.
  13. News: China's 'Heavenly Vessel' Sails into Orbit atop Long March 7 Rocket on Space Logistics Demonstration. 20 April 2017. Spaceflight 101.
  14. News: EPIC FAILURE: XJY-6 - CZ-7A (Y1) - WSLC - 16 March 2020 (13:34 UTC). NASASpaceFlight.com. 16 March 2020. 16 March 2020.
  15. Web site: Long March 7A fails during Xinjishu Yanzheng-6 mission. Barbosa. Rui. NASASpaceFlight.com. 16 March 2020. 16 March 2020.
  16. Web site: China launches new cargo ship to Tianhe space station module. space.com. 29 May 2021 . May 30, 2021.
  17. Web site: China launches cargo craft for space station supplies . 20 September 2021 . 20 September 2021 . Xinhua.
  18. Web site: Jones . Andrew . Long March 7A launches classified Shiyan-12 satellites . . 23 December 2021 . 23 December 2021.
  19. Web site: Clark . Stephen . China launches Tianzhou 4 cargo ship for space station . Spaceflight Now . 9 May 2022 . 9 May 2022.
  20. Web site: Davenport . Justin . Chang Zheng 7A launches military communications satellite . 13 September 2022 . 13 September 2022 . NASASpaceFlight.
  21. 1515851790499008513. CNSpaceflight. Key takeaways from the press conference: 7 launches in total from Wenchang
    [...]
    07/24 CZ5B Wentian
    08/.. CZ7A ❓
    10/.. CZ5B Mengtian
    11/.. CZ7 Tianzhou-5
    12/.. CZ7A ❓
    2 crewed launches from Jiuquan
    06/05 SZ14
    12/.. SZ15. China Spaceflight. 18 April 2022. 18 April 2022.
  22. 1604495055149858817 . China Spaceflight . CNSpaceflight . The next Long March 7A launch planned in December has been postponed to January 09, 2023. The rocket has been recently transported to Wenchang . 18 December 2022 . 18 December 2022.
  23. Web site: China launches cargo mission to Tiangong space station. 10 May 2023 . Space.com. 10 May 2023.
  24. Web site: China launches new communication technology experiment satellite . 4 November 2023 . 4 November 2023 . Xinhua.
  25. Web site: Long March 7 Tianzhou 7 . 2024-01-17 . nextspaceflight.com . en.
  26. Web site: China's next cargo spacecraft arrives at launch site ahead of early 2024 liftoff . 23 November 2023 . 5 January 2024 . Space.