Sikorsky CH-148 Cyclone explained

The Sikorsky CH-148 Cyclone is a twin-engine, multi-role shipborne helicopter developed by the Sikorsky Aircraft Corporation for the Canadian Armed Forces. A military variant of the Sikorsky S-92, the CH-148 is designed for shipboard operations and replaced the CH-124 Sea King, which was in Canadian Armed Forces operation from 1963 to 2018.

The Cyclone entered operational service with the Royal Canadian Air Force (RCAF) in 2018 and now conducts anti-submarine warfare (ASW), surveillance, and search and rescue missions from Royal Canadian Navy frigates. The helicopter also performs utility and transport roles in support of national and international security efforts.[1] In 2004, Canada awarded Sikorsky Aircraft a contract for 28 CH-148s with deliveries originally planned to start in 2009. Deliveries were repeatedly delayed due to development issues and difficulty fulfilling contract requirements; the first deliveries, involving six initial helicopters (designated as Block 1), occurred during June 2015. Three years later, the Cyclone Block 2 achieved initial operating capability (IOC). The fleet was briefly grounded in early 2020 following a crash that was attributed to poor documentation and software flaws.

Development

Origins

See main article: Canadian Sea King replacement.

Canada began to seek a replacement for the Sea King maritime helicopter in 1986 when it issued a solicitation for the New Shipborne Aircraft (NSA) Project. A variant of the AgustaWestland EH101 was selected and a contract was signed by the nation's governing party at the time, the Progressive Conservatives. After a change of government to the Liberal party, the EH-101 contract was cancelled. The cancellation resulted in a lengthy delay to procure a replacement aircraft. The project took on increased importance in the early 2000s and another procurement competition was initiated.[2]

On 23 November 2004, Canada's Department of National Defence announced the award of a contract to Sikorsky to produce 28 helicopters, with deliveries scheduled to start in January 2009.[3] In addition, Sikorsky's subcontractors, General Dynamics Canada and L-3 MAS are responsible for in-service maintenance and the Maritime Helicopter Training Centre including two Operational Mission Simulators. Other elements of in-service support include the Integrated Vehicle Health Monitoring System, spares and software support.[4]

The first flight of the first production CH-148, serial number 801 (FAA registration N4901C), took place in Florida on 15 November 2008.[5] [6]

Delays and upgrades

In May 2010, Sikorsky announced an engine upgrade for the CH-148 Cyclone by the end of 2012. General Electric was developing a new engine version based on the CT7-8A1. The CT7-8A1 makes the CH-148 Cyclone heavier and less efficient than expected. General Electric developed the CT7-8A7 to be certified by June 2012 and eventually integrated into the Cyclone as soon as possible. General Electric developed the upgraded engine at its own expense. The new CT7-8A7 engine version produces 10% additional horsepower.[7] The CT7-8A7 included modifications to the fuel manifold and nozzles. Interim CH-148s were to be provided with CT7-8A1 engines.[8]

Additional complications in the program, and restrictions from US government International Traffic in Arms Regulations delayed initial aircraft deliveries until 2010.[9] Further delays resulted in expected delivery pushed to 2015.[10] In 2013 Canada rejected the delivery of "interim" helicopters offered by Sikorsky that lacked critical mission systems.[11] In September 2013, the Canadian government announced that they were reevaluating the CH-148 purchase, and would examine cancelling the contract and ordering different helicopters if that were the better option;[12] by this point, Sikorsky had accrued over $88 million in late damages since 2008.[13]

In June 2014, it was announced that the Canadian government had removed the mandatory requirement from Sikorsky to supply the CH-148 with a 30-minute run-dry main gearbox. This was a key safety feature defined as mandatory in the original RFQ and one of 7 concessions made to Sikorsky.[14] The Canadian government stated that these concessions would not affect the safety of Armed Forces personnel. However, oil loss in the main gearbox followed by several other factors caused the 2009 crash of a S-92, a civil version of the helicopter, off the coast of Newfoundland.[15] [16] Sikorsky added an oil cooler bypass switch and stated a similar accident is extremely unlikely.[17] The effectiveness of the bypass switch has been questioned as it assumes that the leak will happen within the oil cooler assembly, and that the bypass can be activated in time to maintain enough oil. In the case of the S-92 crash, a titanium stud sheared causing catastrophic oil loss through the oil filter assembly.[18]

Design

The CH-148 has a metal and composite airframe. The four-bladed articulated composite main rotor blade is wider and has a larger diameter than the S-70 Blackhawk. The tapered blade tip sweeps back and angles downward to reduce noise and increase lift. Tethered hover flight has recorded 138 kN (31,000 lbf) of lift generated, both in and out of ground effect. Unlike the Sea King, but in common with almost all current production naval helicopters, the Cyclone is not amphibious and cannot float on water.

A number of safety features such as flaw tolerance, bird strike capability and engine burst containment have been incorporated into the design. An active vibration system ensures comfortable flight and acoustic levels are well below certification requirements. The Cyclone will feature a modified main gearbox, which has been redesigned since a March 2009 accident.[19]

The CH-148 is equipped with devices to search and locate submarines during ASW, and is equipped with countermeasures to protect itself against missile strikes. The Integrated Mission System is being developed by General Dynamics Canada,[20] as is the Sonobuoy Acoustic Processing System.[21] The radar is a Telephonics APS-143B,[22] the EO System a Flir Systems SAFIRE III,[23] the sonar an L-3 HELRAS,[24] and the ESM, a Lockheed Martin AN/ALQ-210.[25] CMC Electronics provides the flight management system, named CMA-2082MH Aircraft Management System.[26]

Operational history

The Canadian Forces were to take delivery of CH-148s beginning in November 2008. In April 2009 the Government of Canada waived late fees and allowed Sikorsky two additional years to deliver compliant Cyclones. In February 2010, the first CH-148 arrived at CFB Halifax. Shearwater Heliport is the headquarters of 12 Wing, which were operating the CH-124 Sea King. Due to delays and export restrictions, the first 19 of the 28 CH-148 Cyclones were to be delivered in an interim standard which does not meet the original contract requirements. This allows operational testing and training to begin before the end of the year.[27] [28]

In March 2010, the first CH-148 was embarked on for an intensive open seas trials including landing and takeoff.[29] [30] In June 2010, Sikorsky announced the Canadian Forces would receive six interim CH-148 Cyclones in November 2010.[31] In July 2010, Sikorsky reached an agreement on delay payments and deliveries; deliveries of the remaining CH-148s with full capabilities were to begin in June 2012.[32] All interim-standard helicopters were to be retrofitted by December 2013.[33]

On 22 February 2011, the Office of the Prime Minister of Canada announced the proposed arrival of nine Cyclones on Canada's west coast in the spring of 2014.[34] By March 2011 the six interim CH-148s had not been delivered. On 3 March 2011, the federal government announced that it would impose a fine of up to on Sikorsky for failure to meet contractual obligations.[35] In January 2012 it was reported Sikorsky would deliver five training CH-148s in 2012, including one "fully mission capable" CH-148 by June 2012, or face a further possible $80 million in contract penalties.[36] On 10 July 2012 in reference to Sikorsky missing another delivery deadline, Defence Minister Peter MacKay called the Cyclone purchase "the worst procurement in the history of Canada".[37]

In December 2012, Louis Chenevert, chairman of Sikorsky's parent corporation United Technologies Corporation, stated that the five CH-148s scheduled for delivery in 2012 would instead be delivered in 2013, along with three additional helicopters. The remaining deliveries are to follow.[38] [39] In October 2013, the project appeared to be on the verge of cancellation with the Canadian government ordering a possible change to the maritime helicopter requirements.[40]

In June 2015, it was reported that Sikorsky was ready to begin deliveries of the first interim Cyclones to the Royal Canadian Air Force.[41] Six helicopters were delivered on 19 June 2015, and two "Block 1.1" Cyclones were delivered in November–December 2015. These eight helicopters will allow for RCAF training on the Cyclone until the fully operational Block 2 Cyclones start to arrive in 2018.[42] A ninth CH-148 was delivered in August 2016.[43] The eleventh helicopter was delivered in March 2017 as deliveries of the weapons system continue.[44] In June 2018, the Cyclone was declared to have reached its "initial operating capability".[45]

In July 2018, the RCAF announced that the Cyclone was assigned to a Canadian deployment to Latvia as part of Operation Reassurance, with one helicopter leaving Canada on board .

In December 2021, the RCAF found cracks on the tails of 19 of the 23 CH-148s which had been delivered, leaving only 2 CH-148s without defects (the other 2 were already in long-term maintenance and had not been inspected), compromising Operation Lentus.[46] The RCAF claimed that the issue had been addressed by the end of 2021, and CH-148 detachments continued to be deployed frequently on operations around the world throughout 2022. By December 2022, 26 out of 28 helicopters had been delivered, with most in Block 2 configuration.[47]

Operators

Accidents

External links

Notes and References

  1. Web site: CH-148 Cyclone . https://web.archive.org/web/20101205085151/http://www.airforce.forces.gc.ca/v2/equip/ch148/index-eng.asp . 5 December 2010 . Canada's Air Force . Department of National Defence . 30 November 2008.
  2. Web site: Pigott . Peter . Playing the Waiting Game . https://archive.today/20130629110156/http://www.helicoptersmagazine.com/index.php?option=com_content&task=view&id=3520&Itemid=145 . 29 June 2013 . Helicopters magazine . 2012 . 15 May 2013.
  3. Web site: Background Information CH-148 Cyclone Helicopter . Department of National Defence . 23 January 2010 . dead . https://web.archive.org/web/20101205131640/http://www.airforce.forces.gc.ca/v2/equip/ch148/bgd-doc-eng.asp . 5 December 2010 .
  4. Making Waves . dead . Orr . John . Canadian Naval Review . Summer 2008 . 4 . 2 . https://web.archive.org/web/20110706174826/http://naval.review.cfps.dal.ca/archive/public/vol4num2art8part.pdf . 6 July 2011 . 31–32.
  5. Web site: First flight for Canada's Cyclone maritime helicopter . Flightglobal.com . Hoyle . Craig . 18 November 2008 . 30 November 2008 . https://web.archive.org/web/20081206055251/http://www.flightglobal.com/articles/2008/11/18/318995/pictures-first-flight-for-canadas-cyclone-maritime-helicopter.html . 6 December 2008 . dead .
  6. Web site: Sikorsky flies first CH-148 Cyclone . dead . https://web.archive.org/web/20090211215718/http://www.shephard.co.uk/news/795/sikorsky-flies-first-ch-148-cyclone/ . Osborne . Tony . 11 February 2009 . Rotorhub.com . shephard.co.uk.
  7. Web site: De nouvelles configurations des moteurs pour les hélicoptères maritimes canadiens . French . TV5 . 21 May 2010 . dead . https://web.archive.org/web/20110615113718/http://www.tv5.ca/sujets/actualites/de-nouvelles-configurations-des-moteurs-pour-les-helicopteres-maritimes-canadiens.html . 15 June 2011 .
  8. Web site: Another engine change for Navy choppers . Tutton . Michael . The Canadian Press . MSN News . 21 May 2010 . 24 May 2011 . https://web.archive.org/web/20110720091846/http://news.ca.msn.com/canada/cp-article.aspx?cp-documentid=24317627 . 20 July 2011 . dead .
  9. Web site: Security Restrictions May Hamper Canadian Purchases . Aviation Today . 27 March 2007 . dead . https://web.archive.org/web/20150609054911/http://www.aviationtoday.com/regions/canada/Security-Restrictions-May-Hamper-Canadian-Purchases_9922.html . 9 June 2015 .
  10. Web site: National Post . Replace the Sea Kings. Now . https://archive.today/20130906122015/http://fullcomment.nationalpost.com/2013/07/23/michael-byers-and-stewart-webb-replace-the-sea-kings-now/ . 6 September 2013 . Michael . Byers . Stewart . Webb . 23 July 2013.
  11. Web site: Defense News . Canada Refuses To Accept Sikorsky Helos . https://archive.today/20130720155313/http://www.defensenews.com/article/20130720/DEFREG02/307200005 . dead . 20 July 2013 . 20 July 2013 . David . Pugliese.
  12. Web site: Military team sent to evaluate helicopters 'other' than troubled Cyclones . Brewster . Murray . https://web.archive.org/web/20130906121123/http://www.ctvnews.ca/politics/military-team-sent-to-evaluate-helicopters-other-than-troubled-cyclones-1.1442363 . 6 September 2013 . CTV News . The Canadian Press . 5 September 2013.
  13. News: The Globe and Mail . Helicopter purchase's fate in doubt as Ottawa examines other models . https://web.archive.org/web/20130907064730/http://www.theglobeandmail.com/news/politics/helicopter-purchases-fate-in-doubt-as-ottawa-examines-other-models/article14155484/ . 7 September 2013 . Steve . Chase . 5 September 2013.
  14. Web site: Sea King replacements: $7.6B Cyclone maritime helicopters lack key safety requirement . CBC News . 23 June 2014 . Cudmore . James.
  15. Web site: TSB Accident Investigation Report A09A0016 . 19 March 2015 . https://web.archive.org/web/20120923213047/http://www.tsb.gc.ca/eng/rapports-reports/aviation/2009/A09A0016/A09A0016.pdf . 23 September 2012 . live .
  16. News: Inquiry finds 16 separate problems in 2009 Nfld. helicopter crash . Daly . Paul . https://web.archive.org/web/20160322130504/http://www.theglobeandmail.com/news/national/inquiry-finds-16-separate-problems-in-2009-nfld-helicopter-crash/article587515/ . 22 March 2016 . The Globe and Mail . 9 February 2011 . 9 February 2011.
  17. Web site: Assessment of the Responses to Aviation Safety Recommendation A11-01 . 21 September 2011 . https://web.archive.org/web/20120604235444/http://www.tsb.gc.ca/eng/recommandations-recommendations/aviation/2011/rec_a1101.asp . 4 June 2012 . dead .
  18. News: Chopper in fatal crash failed safety test . https://web.archive.org/web/20160109015621/http://www.theglobeandmail.com/news/national/chopper-in-fatal-crash-failed-safety-test/article1314370/ . 9 January 2016 . Cheney . Peter . The Canadian Press . The Globe and Mail . 23 November 2009.
  19. Warwick, Graham. "Canada Wants Tougher Helicopter Gearbox Rules". Aviation Week, 14 February 2011.
  20. http://www.gdcanada.com/content/detail.cfm?acronym=ch148 General Dynamics Canada – CH148 Cyclone – Maritime Helicopter Project – Overview
  21. http://www.gdcanada.com/content/detail.cfm?acronym=Sonobuoy General Dynamics Canada – Sonobuoy Acoustic Processing Systems – Overview
  22. https://www.telephonics.com/ Telephonics: Corporate Info
  23. http://phx.corporate-ir.net/phoenix.zhtml?c=95372&p=irol-newsArticle&ID=720484&highlight= FLIR – News Release
  24. http://www.l-3mps.com/oceansystems/helras_ds-100.aspx HELRAS DS-100 – Helicopter Long-Range Active Sonar
  25. http://www.lockheedmartin.com/news/press_releases/2007/LockheedMartinAwarded594MillionProv.html Lockheed Martin Awarded $59.4 Million to Provide Electronic Support Measure Systems to Canadian Forces
  26. http://www.esterline.com/avionicssystems/NewsnbspPressCenter/AvionicsBlog/tabid/2003/EntryId/720/CMC-Electronics-Awarded-Contract-by-Sikorsky-Aircraft-to-Supply-Next-Generation-Aircraft-Management-System-for-Canadian-H-92-Maritime-Helicopter-Project.aspx CMC Electronics Awarded Contract by Sikorsky Aircraft to Supply Next-Generation Aircraft Management System for Canadian H-92 Maritime Helicopter Project
  27. Web site: Sikorsky's Cyclone Touches Down in Canada . https://archive.today/20120723173938/http://www.aviationweek.com/aw/blogs/defense/index.jsp?plckController=Blog&plckScript=blogScript&plckElementId=blogDest&plckBlogPage=BlogViewPost&plckPostId=Blog:27ec4a53-dcc8-42d0-bd3a-01329aef79a7Post:799666a9-f7bc-497f-a3db-993d4cb5e5a7 . dead . 23 July 2012 . Aviation Week . 8 March 2010 . 8 March 2010.
  28. Web site: Photos of the Cyclone Helicopter at Shearwater: More Tests Expected Next Month . Defence Watch . 12 March 2010 . 12 March 2010 . dead . https://archive.today/20120712153302/http://communities.canada.com/OTTAWACITIZEN/blogs/defencewatch/archive/2010/03/12/photos-of-the-cyclone-helicopter-at-shearwater-more-tests-expected-next-month.aspx . 12 July 2012.
  29. News: Cyclone testing comes to Halifax . The Chronicle Herald . 11 March 2010 . 11 March 2010 . dead . https://web.archive.org/web/20100314053601/http://thechronicleherald.ca/Metro/1171508.html . 14 March 2010 .
  30. Web site: Sikorsky's CH-148 Cyclone naval helicopter prototype arrives in Canada for trials . Defense Industry Daily . 24 February 2011 . 3 March 2011 . https://web.archive.org/web/20110213234259/http://www.defenseindustrydaily.com/Canadas-CH-148-Cyclones-Better-Late-Than-Never-05223/ . 13 February 2011 . live .
  31. News: Six choppers to be delivered to navy by summer 2012 . CTV News . 8 June 2010 . live . https://web.archive.org/web/20100611083143/http://www.ctv.ca/CTVNews/Canada/20100608/dnd-cyclone-deliveries-100608 . 11 June 2010 . The Canadian Press.
  32. Web site: Trimble . Stephen . Sikorsky accepts concessions to Canada after new CH-148 delays . https://web.archive.org/web/20100731060613/http://www.flightglobal.com/articles/2010/07/28/345477/sikorsky-accepts-concessions-to-canada-after-new-ch-148.html . 31 July 2010 . Flight International . 28 July 2010.
  33. http://www.forces.gc.ca/admmat/mhpschedule-phmecheancier-eng.asp Maritime Helicopter Project (MHP) Schedule
  34. New helicopter facility at Canadian Forces Base Esquimalt . https://web.archive.org/web/20110306104558/http://pm.gc.ca/eng/media.asp?id=3976 . 6 March 2011 . Prime Minister of Canada . 22 February 2011.
  35. News: Daniel . Leblan . Ottawa Seeks Cash for Copter Delays . The Globe and Mail . 3 March 2011.
  36. News: Only five 'training' choppers expected this year . The Chronicle Herald . 27 January 2012 . https://web.archive.org/web/20120130054009/http://thechronicleherald.ca/canada/56242-only-five-training-choppers-expected-year . 30 January 2012 . live .
  37. News: Mackay blames grits for worst procurement in history in chopper deal . The Chronicle Herald . 11 July 2012 . 11 July 2012.
  38. News: Delivery of Sea King replacement helicopters delayed once again . Ottawa Citizen . 18 December 2012 . dead . https://web.archive.org/web/20121221055922/http://www.ottawacitizen.com/news/Delivery+King+replacement+helicopters+delayed+once+again/7717268/story.html . 21 December 2012 . Pugliese . David.
  39. News: Pugliese . David . Sea King replacement delayed . https://web.archive.org/web/20131016060143/http://www2.canada.com/vancouversun/news/archives/story.html?id=c6afa4ac-81fb-4bab-a68a-da9612485787 . 16 October 2013 . The Vancouver Sun . 19 December 2012 . canada.com.
  40. News: Cudmore . James . Sea King replacements could be smaller, cheaper helicopters . CBC News. The Canadian Press . 15 October 2013. https://web.archive.org/web/20131016165959/http://www.cbc.ca/news/canada/sea-king-replacements-could-be-smaller-cheaper-helicopters-1.2055599 . 16 October 2013 . Toronto . live.
  41. News: Cyclone helicopter is finally ready for the RCAF….sort of . Ottawa Citizen . Pugliese . David . 18 June 2015 . 27 June 2015 . https://web.archive.org/web/20150630075448/http://ottawacitizen.com/news/national/defence-watch/cyclone-helicopter-is-finally-ready-for-the-rcaf-kind-of . 30 June 2015 . live .
  42. Rempel . Roy . NSPS and the Coming Defence Review . Canadian Defence Review . 22 . 2 . April 2016 . 97–101 .
  43. Web site: Drew . James . Canada Begins Withdrawing CH-124s As 9th CH-148 Arrives . https://web.archive.org/web/20160820124545/http://aviationweek.com/awindefense/canada-begins-withdrawing-ch-124s-9th-ch-148-arrives . 20 August 2016 . Aviation Week . 11 August 2016.
  44. Web site: Maritime Helicopter Project . . 9 March 2017 . 29 October 2017.
  45. Web site: CH-148 Cyclone procurement project . Government of Canada . 16 July 2018 . 10 February 2021.
  46. News: 2021-12-05. Military repairing cracks in the tails of 19 CH-148 Cyclone maritime helicopters . Michael . MacDonald . 2021-12-05. CTV News . en.
  47. http://www.canadiandefencereview.com/zmags.php?p=cQcJZ20 "The RCAF's Rotary Fleet"
  48. http://www.canadiandefencereview.com/zmags.php?p=cQcJZ20 "The RCAF's Rotary Fleet"
  49. News: Decades-long mission to replace Sea Kings hits another snag . Toronto . The Globe and Mail . 2 July 2012 . 3 September 2017 . https://web.archive.org/web/20160304113638/http://www.theglobeandmail.com/news/national/decades-long-mission-to-replace-sea-kings-hits-another-snag/article4384407/ . 4 March 2016 . live .
  50. Web site: Ahronheim . Anna . Canadian military helicopter crashes during NATO exercise . The Jerusalem Post . 30 April 2020.
  51. Web site: Military says remains of all 6 who died in Cyclone helicopter crash now identified. 23 June 2020. The Canadian Press. CBC News. 20 June 2020. https://archive.today/20200623120824/https://www.cbc.ca/news/politics/military-says-all-remains-identified-in-crash-of-cyclone-helicopter-1.5621014. 23 June 2020. live.
  52. Web site: Search concludes for crashed chopper and lost Canadian service members . CBC News . 3 June 2020 . 10 February 2021.
  53. Operational pause of CH-148 Cyclone fleet lifted . Government of Canada . 16 June 2020 . 10 February 2021.
  54. Web site: CH148822 Cyclone - Epilogue . Royal Canadian Air Force . 11 May 2021 . 5 March 2023 . https://archive.today/20230305015024/https://www.canada.ca/en/air-force/corporate/reports-publications/flight-safety-investigation-reports/ch148822-cyclone-epilogue.html . 5 March 2023. live.

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