The churning of butter is an important part of Nepalese livelihood. Not only a part of day-to-day activity, it is a component of traditional culture and identity of Nepalese society.[1] It involves the separation of butter from curd by the action of centrifugation using a series of traditional devices.[2]
Theki (Nepali: ठेकी) is the largest of all devices used in churning butter, and is the primary device used. Cylindrical in shape at the body, it has a narrow neck while the mouth is a spreading fan-like structure. It is most commonly made up of darigitho (Nepali: दारीगिठो) wood, so commonly called as Daar ko theki in rural areas. Rhododendron (Nepali: गुराँस) is also used. It is used to hold the curd during the process and is where the Madaani is inserted.[3]
Madaani, (Nepali: मदानी) also known as Ghupa, it is the most important and major functional device used in the churning process.[4] It is a tool made with the following parts:
(Nepali: तोर्सो/तरो) It is a flat structure consisting of hole at one end to let the Saro of Madaani in and thereby holding it in place while tied with a rope at the other end to hold it on a supporting structure. It can be made up of any wood but Falat (Nepali: फलाँट) and Katus (Nepali: कटुस) are considered the best.
(Nepali: ढुंग्रो) It is a hollow, cylindrical structure made up of bamboo (Nepali: बाँस) used for holding the churned milk at the end of the churning process.
The curd accumulated over a period of few days is brought and collected in the Theki. Then, Madaani held onto the Torso is inserted inside the Theki. Then Neti is moved to and fro until butter separates from the curd. Addition of hot water at the middle of the process can fasten the process but care should be given to the period and amount of water to be added. Addition of more water at the latter stages of the process can significantly decrease the butter content. The completion of the process is detected by moving the Pora around the surface of the churned liquid where butter separates from rest of the liquid and accumulate into a mold. It takes about 20 minutes.[6] Then, butter is taken out and collected, while churned milk (Nepali: मोही) is collected in Dhungro.
Werner Egli described the butter churning process as follows:[7]
After three to four days [of fermentation] butter churning can be started. For this purpose a wooden churning-stick is used, which is rotated by moving a cord back and forth. By the drill movement butter lumps are produced which are skimmed off by hand. Afterwards the butter is wrapped into a leather blanket and is pressed until it reaches the desired consistency.