Aluminium Bahrain Explained

Aluminium Bahrain B.S.C.
Type:Public
Foundation:1968 (Operations began in 1971)
Location:Askar, Bahrain
Area Served:Worldwide
Industry:Aluminium
Num Employees:3,150 (2023)
Products:Liquid metal, 10 & 25 kg standard ingots, T-Ingots, 9.7 kg Properzi bars, rolling ingots (slabs), extrusion ingots (billets), sows, potable water, calcined coke
Revenue: $4,106million (2023)

Aluminium Bahrain B.S.C. (Alba) is the first aluminium smelter in the Middle East which started its commercial operations in 1971. The electricity that powers the process come from three power stations fueled by the nearby gasfields.

86% of Alba's employees are Bahraini nationals [1] and the company has introduced numerous capacity building initiatives to boost nationalisation of its workforce.[2] [3]

History

Alba’s inception marked the beginning of Bahrain’s strategy to diversify its economy and reduce its dependence on oil. Its early success established a blueprint for other non-oil industries to follow, including a thriving downstream aluminium industry. Alba was officially incorporated in 1968 and began operations in 1971 with an annual capacity of 120,000 metric tonnes per year.[4] After modernisation and expansion works the smelter's capacity rose to 450,000 tonnes in 1992. In March 2005, Alba commissioned a new reduction line, Line 5, which increased the company's capacity to over 860,000 tonnes of aluminium at that time. Today, thanks to its newly inaugurated Line 6, Alba's production capacity is beyond 1.62M mtpa.[5]

Ownership

The shareholders of Alba are Bahrain Mumtalakat Holding Company (69.38%),[6] SABIC Investment Company (20.62%) and the General Public (10%).

The company went public in 2010, launched its first IPO, and was listed on the Bahrain Bourse and the London Stock Exchange, under the symbol "ALBH".[7]

Plant

The Alba plant comprises six reduction lines, four casthouses, four carbon plants, a petroleum coke calciner and seawater desalination Plant, 12 fume treatment plants, a marine terminal, and Five power stations. The plant also features a 13-hectare oasis, with more than 15,000 trees and shrubs and an artificial lake.[8]

Product range

Aluminium products

Extrusion ingots (billets)

Alba's extrusion ingot is supplied in cut-to-length billet form ranging from 400 mm long to a length of up to 8,500 mm, and are widely used in the construction industry for windows and door frames, transportation, engineering, and consumer durables.

LME sows

P1020 and higher-grade LME sows are conforming to London Metal Exchange standards and are used in many re-melting and casting applications including fabrication into various end-products such as pressure cookers and the facades of skyscrapers.

T-Ingots

Alba's T-ingots are available in both P1020 form and in foundry alloys.

Liquid metal

Alba produces high-quality molten aluminium with an average purity exceeding 99.85%.[9] Alba's major customers for molten aluminium include Midal Cables, Bahrain Alloys Manufacturing Company (BAMCO), Bahrain Welding Wire Products Mfg. Co. (BWP), and Bahrain Atomisers International (BAI).

Other products

Calcined coke

Alba is one of only two smelters in the world to have a dedicated coke calciner, its production capacity is nearly 550,000 metric tonnes per annum. Calcined Petroleum Coke (CPC) is the major raw material used to produce carbon anodes for the aluminium smelting process, while the raw coke the Green Petroleum Coke (GPC) is the product of the coker unit in a crude oil refinery and must possess sufficiently low metal content in order to be used as anode material.

Power

With its three natural gas turbine power stations having a total power generating capacity of 3,665 MW ISO, equivalent to the average power consumed in Bahrain as a whole, Alba's energy needs are fulfilled independently.[10]

Water

Alba's seawater desalination plant was commissioned in 2001. It utilises waste heat from the calcining process to generate steam for the production and supply of 13 million cubic metres per year (CMPY) of potable water. [11]

Alba's potable water is sold to Bahrain's Electricity & Water Authority for general consumption in the Kingdom, and utilised for a variety of uses in and around the company, including irrigating Her Royal Highness Princess Sabeeka Oasis.

Notes and References

  1. Web site: Corporate Responsibility . live . https://web.archive.org/web/20120830193324/http://www.albasmelter.com/Corporate%20Responsibility/Bahrainisation/Pages/default.aspx . 30 August 2012 . Feb 18, 2024 . Aluminium Bahrain B.S.C..
  2. Web site: 8 November 2020. Alba announces a new initiative to boost Bahrainisation . February 25, 2024 . Aluminium Bahrain B.S.C..
  3. Web site: Release . Press . Gearing for growth: Alba upskills more than 660 employees . 2024-02-18 . www.zawya.com . en.
  4. Web site: Alba's Corporate Profile . February 25, 2024 . Aluminium Bahrain.
  5. Web site: Alba breaks annual aluminium production record in 2023 . 18 Feb 2024.
  6. Web site: Corporate Profile . February 25, 2024.
  7. Web site: ALBH on LME Website . February 25, 2024 . Aluminium Bahrain.
  8. Web site: 2021-07-11 . Facts & figures . February 25, 2024.
  9. Web site: Liquid Metal . 2024-02-18 . www.albasmelter.com . en.
  10. Web site: Power . live . https://web.archive.org/web/20190516150529/https://www.albasmelter.com/Range/OProducts/Pages/Power.aspx . 2019-05-16 . www.albasmelter.com.
  11. Web site: Other Products - Aluminium Bahrain (Alba) . February 25, 2024 . www.albasmelter.com . en.