18th century glassmaking in the United States explained

18th century glassmaking in the United States began before the country existed. During the previous century, several attempts were made to produce glass, but none were long-lived. By 1700, it is thought that little or no glass was being produced in the British colonies that would eventually become the United States. The first American glass factory operated with long–term success was started by Caspar Wistar in 1745—although two glass works in New Amsterdam that operated in the previous century deserve honorable mention. Wistar's glass works was located in the English colony known as the Province of New Jersey. In the southeastern portion of the Province of Pennsylvania, Henry Stiegel was the first American producer of high–quality glassware known as crystal. Stiegel's first glass works began in 1763, and his better quality glassmaking began in 1769. In the United States, the first use of coal as a fuel for glassmaking furnaces is believed to have started in 1794 at a short-lived factory on the Schuylkill River near Philadelphia. In 1797 Pittsburgh's O'Hara and Craig glass works was also powered by coal, and it contributed to the eventual establishment of Pittsburgh as a leading glassmaking center in the 19th century.

Many of the skilled glass workers in the United States during the 17th and 18th centuries came from the German-speaking region of Europe. German–born Johann Friedrich Amelung (later renamed John Frederick Amelung) employed 342 people in 1788 at his New Bremen glass works located in Frederick County, Maryland. His skilled workers were German. Other prominent glass makers such as Wistar, Stiegel, and the Stanger brothers were also German. In many cases, as a glass works failed, the skilled workers found work at another factory.

Other attempts to produce glass were made during the 1600s and 1700s, and a few had some success. Glass works in New Amsterdam and New York City, the Colony of Massachusetts Bay, Philadelphia, and the province of New Jersey's Glassboro are often mentioned by historians. Much of the evidence concerning the 17th century New Amsterdam glass factories has been lost, and a 17th-century Massachusetts glassworks did not last long. The works at Glassboro lasted into the 20th century. However, it is thought that there were no more than a dozen glass works of significant size producing in the United States in 1800.

Glassmaking

Glassmakers use the term "batch" for the sum of all the raw ingredients needed to make a particular glass product. To make glass, the glassmaker starts with the batch, melts it together, forms the glass product, and gradually cools it. The batch is dominated by sand, which contains silica. Smaller quantities of other ingredients, such as soda and limestone, are added to the batch.[1] Additional ingredients may be added to color the glass. For example, an oxide of cobalt is used to make glass blue. Broken and scrap glass, known as cullet, is often used as an ingredient to make new glass. The cullet melts faster than the other ingredients, which results in some savings in fuel cost for the furnace. Cullet typically accounts for 25 to 50 percent of the batch.

The batch is placed inside a pot that is heated by a furnace to roughly 3090abbr=onNaNabbr=on.[1] Tank furnaces, which were created in England in 1870, did not began to supplant pot furnaces in the United States until the 1890s. Glassmakers use the term "metal" to describe batch that has been melted together. The metal is typically shaped into the glass product (other than plate and window glass) by either glassblowing or pressing it into a mold. Although pressing glass by hand had long existed, mechanical pressing of glass did not exist until the 1820s—and it was an American invention. All glass products must then be cooled gradually (annealed), or else they could easily break.[2] Annealing was originally conducted in the United States using a kiln that was sealed with the fresh glass inside, heated, and gradually cooled. During the 1860s annealing kilns were replaced in the United States with a conveyor oven, called a lehr, that was less labor-intensive.

Until the 1760s, most glass produced in what would become the United States was "green" or "bottle" glass, which has a greenish color because of impurities in the sand used in the batch—and a lack of additives used to remove the greenish tint or add a more pleasing color. Crystal glass, a high quality clear glass that needs an additive known as red lead, began being produced by one works in the Province of Pennsylvania in the 1760s. Window glass production during the 18th century involved blowing a cylinder and flattening it. The crown method and the cylinder method (the latter of which was more advanced) were the two main methods used.

One of the major expenses for the glass factories is fuel for the furnace, and this often determined the location of the glass works. Wood was the original fuel used by glassmakers in the United States. Coal began being used in the 1790s. Alternative fuels such as natural gas and oil did not become available in the United States until the second half of the 19th century. Other important aspects of glassmaking are labor and transportation. Glassmaking methods and recipes were kept secret, and most European countries forbade immigration to the United States by glassworkers. Master glassmakers, including glassblowers and glass cutters, that had the secret glassmaking knowledge were smuggled from Europe to the United States to provide glassmaking expertise at American factories.

Background

The first attempt to produce glass in what became the United States happened in 1608 in the English (later British) Colony of Virginia near the settlement at Jamestown. Glass was produced for a few years. A second attempt was made during the 1620s, but production ceased again after only a few years. Glassmaking was conducted for a short time in the Colony of Massachusetts Bay near Salem in the 1640s, and in the province of Pennsylvania near Philadelphia in the 1680s. At least two works produced glass in the Dutch colony of New Amsterdam during portions of the 1650s through 1670s. Very little is known about the New Amsterdam glass factories, but it is possible that at least one of them continued producing into the 1760s. Waterways provided transportation networks for the glass factories before the construction of highways and railroads. The first railroad in the United States was not chartered until 1827, and construction began in 1828.

Unless the glass works in New Amsterdam (now New York) was still operating, no glass works are known to have operated in what became the United States from 1700 until close to the 1740s. Most glass was imported from London or Bristol. The English glass industry produced window glass using the crown method, and it produced good quality lead glass (crystal) tableware. The glass industry in German areas of Northern Europe was in a recession, and that situation may have led to Germans coming to the English colonies to produce glass. Prior to 1800, about two dozen glass works operated in the English colonies that became the United States, and some of them continued production into the 19th century.

18th century

Wistar - first long term success

In 1738 Caspar Wistar, a German immigrant and manufacturer of brass buttons in Philadelphia, began plans for a glass works by purchasing land in Salem County, New Jersey. Production started in 1739. Wistar, who was originally from the Palatine region of what is now Germany, hired German glassworkers to make bottles, tableware, and window glass. The cylinder method was used for making the window glass, and bottles were made of a clear green glass. His original partners in the glassmaking project were four glassblowers from German portions of Europe.[3]

Wistar's glassmaking company was known by multiple names, including United Glass Company, Wistar Glass Works, Wistarberg Glass Works, and Wistarburg Glass Works. Although the glass works was approximately from Philadelphia, Wistar maintained a Philadelphia residence and sold much of his glass there. Benjamin Franklin used Wistar's glass for some of his electrical experiments.[3] After Caspar Wistar died in 1752, his son Richard led the glass works. The business continued to grow for about two more years before it began to have problems keeping workers, which led to problems with glass quality. The glassworks operated sporadically beginning in the 1775–1776 winter, and was offered for sale in 1780. Richard Wistar died in 1781. The glass works was eventually closed and abandoned.

Wistar began the German domination of American glassmaking that continued until the 19th century. Many of Wistar's skilled German workers moved to rival glass companies or started their own glass works, and they taught their methods and styles to others. Historians often consider Wistar's glass works to be the first commercially successful manufacturer of glass in the United States, although at least one has said the 17th century Smedes or Duijcking–Milyer glass works in New Amsterdam merit consideration.

Stiegel - first lead crystal

German immigrant Heinrich Wilhelm Stiegel, nicknamed "Baron Stiegel", was born in Cologne in 1729. He arrived in Philadelphia in 1750, and moved to Lancaster County, Pennsylvania, a few years later. He married in 1752, and bought out his father–in–law's interest in a plantation that became known as Elizabeth Furnace, which included a blast furnace used to make iron stoves.[4] He became a citizen of the English colony of Pennsylvania in 1760, and changed his name to Henry William Stiegel.

Stiegel was the second German to operate an American glass works on a large scale. He built some "glass–ovens" at Elizabeth Furnace in 1762, and began making glass in 1763. Products were bottles and window glass. He hired European glassblowers, including some from Venice, and paid for their transportation to Pennsylvania. One of his first hires was a glassblower who had worked at the Wistar works.

Nearly two years later he started another glass factory in Manheim, Pennsylvania. During 1769, he started a third glass works in the same town that focused on quality tableware, and employed more men that had worked at the Wistar glass plant. He called this works the American Flint Glass Manufactory.[5] Stiegel's works was the first to make lead glass in America. The lead glass of this time period, commonly known as crystal because it was colorless and transparent, was typically used for fine tableware. According to the American Philosophical Society, Stiegel's lead glass was "equal in beauty and quality to the generality of Flint Glass, imported from England." Stiegel had retail outlets for his glass at various locations in the English colonies. However, he expanded too fast and ended production in 1774. He was briefly held in a debtors' prison.

Stanger and Glassboro - nearly 150 years

The Stanger family immigrated to Philadelphia in 1768.[6] They were German glassmakers who came from Hesse, and the family had seven sons. At least one of the sons worked at the Wistar Glass Works.[6] The brothers started a glass works between 1779 and 1781 in what became known as Glassboro, New Jersey. The works is believed to have begun producing in the fall of 1781. The brothers were led by Solomon (the original land holder) and Daniel Stanger, and their glass works was the second (after Wistar) located in "South Jersey". Their original products were bottles.

By 1784 all of the Stanger brothers had sold their interests in the Glassboro glass works, although they remained working with glass.[6] At that time, Thomas Heston and Thomas Carpenter controlled the Glassboro works. In addition to bottles, the company began making window glass and other products. Heston died in 1802, but the factory operated under various owners for over 100 years—including the Whitney brothers who were descendants of Heston. At one time the factory was known as the Olive Glass Works. The Whitney brothers became sole owners of the plant in 1839. The Whitney Glass Works was purchased by one of Michael Owens' companies in 1918.

Amelung's big investment

Another German, Johann Friedrich Amelung (later renamed John Frederick Amelung), arrived in Baltimore on August 31, 1784. He brought 68 German–speaking glass workers, and at least 14 more joined him a few months later. He purchased land in Frederick County, Maryland along Bennett's Creek to the north and east of Sugarloaf Mountain. He called the area "NewBremen", and built a glassmaking furnace and housing for his workers. On February 11, 1785, he announced that a group of "German manufacturers have arrived and will establish a factory", and that "window glass, table glass, optical glass, looking glass" would be their products.

In 1788 Amelung employed 342 people at his glass works. Window glass was made using the cylinder method and the crown method. Archaeological evidence suggests his bottles were made with a transparent green glass that did not require molds. During 1788 he applied for a loan from the State of Maryland, and received the loan plus tax exemption for five years. Over the next two years his glassmaking facilities had at least two fires that did an undetermined amount of damage. Amelung had financial difficulties, and the glass works was offered for sale in 1795. Amelung had invested more money in glassmaking than anyone ever had (at the time), and his factory produced impressive quality glass—but his business failed after 11 years. Amelung died in 1798.

18th century works still operating in the 19th century

In 1800 most of the nation's glass products came from Europe, and the United States was thought to have about ten glass factories. The domestic glass works were typically located near waterways that provided a transportation resource. Although some high–quality tableware may have been produced in Philadelphia or Baltimore, most glass factories produced bottles or window glass.

Philadelphia–New Jersey

Maryland

Pittsburgh

New York–New England

Other 18th century glass works

Some glass works existed during the 18th century but did not survive into the 19th century. The lists below for each region are in order of when the company started producing. The Schuylkill glass works, listed below, may have been the first glass factory to use coal to power its furnaces.

Philadelphia area

Frederick Maryland

New York

New England

New England – Did not operate

Future glassmaking

Glassmaking became difficult in the United States at the beginning of the 19th century. Red lead was a key additive for high–quality glassware and England controlled much of the supply. The United States Embargo Act of 1807, and the War of 1812, made red lead extremely difficult for American companies to acquire. After the War of 1812, English glass manufacturers began dumping low–priced glass products in the United States, which drove many American glass companies into bankruptcy.

The United States Tariff of 1824, which was a protective tariff, helped the American glass industry. Between 1820 and 1840, nearly 70 glass factories were started. Most of these factories were small businesses employing 25 to 40 workers. Higher quality glass became more available when American glass man Deming Jarves, sometimes called the "father of the American glass industry", developed a way to produce red lead from domestic sources of lead oxide. The most important innovation for the 1820s was the development of machine pressed glass—pressing glass into a mold. Bakewell and Company, New England Glass Company, and Jarves' Boston and Sandwich Glass Company were early users of machine pressed glass technology.

Glassmaking on the East Coast of the United States peaked before 1850, as plants shifted to Pittsburgh because of the availability of coal for fuel. By 1850, the United States had 3,237 free men above age 15 who listed their occupation as part of the glass manufacturing process. Pennsylvania accounted for 40% of the glassmaking employees. Other states with more than 100 glass workers were New Jersey, New York, Massachusetts, and Virginia (including what is now West Virginia).

Notes

References

External links

Notes and References

  1. Web site: How Glass is Made – What is glass made of? The wonders of glass all come down to melting sand.. Corning. July 5, 2023. July 5, 2023. https://web.archive.org/web/20230705205218/https://www.corning.com/worldwide/en/innovation/materials-science/glass/how-glass-made.html. live.
  2. Web site: Corning Museum of Glass – Annealing Glass. Corning Museum of Glass. July 5, 2023. July 5, 2023. https://web.archive.org/web/20230705205217/https://www.cmog.org/article/annealing-glass. live.
  3. Web site: 1989 The Wistars and their Glass 1739 – 1777. Wheaton Arts and Cultural Center. November 13, 2023. November 13, 2023. https://web.archive.org/web/20231113171024/https://www.wheatonarts.org/7926-2/past-exhibitions/1987-to-1989-exhibitions/1989-the-wistars-and-their-glass-1739-1777/. live.
  4. Web site: Elizabeth Furnace Plantation Site. Millersville University. November 21, 2023. November 21, 2023. https://web.archive.org/web/20231121205112/https://www.millersville.edu/archaeology/research/elizabeth-furnace/. live.
  5. Web site: Pocket Bottle. The Metropolitan Museum of Art. December 20, 2023. December 20, 2023. https://web.archive.org/web/20231220180918/https://www.metmuseum.org/art/collection/search/6635. live.
  6. Web site: Stanger family. Corning Museum of Glass. November 21, 2023. November 21, 2023. https://web.archive.org/web/20231121211447/https://archivesspace.cmog.org/agents/families/5. live.
  7. Web site: Albert Gallatin & Co.: 1795-1803. Carnegie Library of Pittsburgh. August 7, 2014. https://web.archive.org/web/20140607043352/http://www.carnegielibrary.org/research/pittsburgh/patentees/albertgallatinco.html. June 7, 2014. dead.
  8. Web site: The Pitkin Glass Works 1783-1830. The Museum of Connecticut Glass. December 15, 2023. December 15, 2023. https://web.archive.org/web/20231215213522/https://www.glassmuseum.org/glassworks2.htm. live.
  9. News: Bits of History From the Cottage Lawn Historical House. Cazenovia Republican (Newspaper Archive). 12. July 16, 1964. In 1783 David Goff and a company of men.....
  10. News: Historical Glass Factories of Peterboro. Community Media Group, LLC. December 15, 2023. Eagle News Online. July 21, 2009. Madison County Eagle. December 15, 2023. https://web.archive.org/web/20231215174323/https://eaglenewsonline.com/new/2009/07/21/historical-glass-factories-of-peterboro/. live.
  11. Web site: Robert Hewes, Glass Manufacturer. Corning Museum of Glass. December 5, 2023. December 5, 2023. https://web.archive.org/web/20231205174808/https://www.cmog.org/article/robert-hewes-glass-manufacturer. live.